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Notes: INSPEC. and TEST PROC.
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…0c……00……00……00……00……09……02……00……86…1 …02… …02… …02…
…02…CPS/TPR/019
…02… EV/820225…02……02…#
INSPECTION AND TEST PROCEDURE FOR
TRACOR MSP MODEL 8000…02……02…CAMPS
T̲A̲B̲L̲E̲ ̲O̲F̲ ̲C̲O̲N̲T̲E̲N̲T̲S̲
1 SCOPE ............................................
4
2 APPLICABLE DOCUMENTS .............................
4
3 INCOMING INSPECTION ..............................
5
3.1 GENERAL ........................................
5
3.1.1 Registration ...............................
5
3.1.2 Failure Reporting ..........................
5
3.2 DOCUMENTATION ..................................
5
3.2.1 Invoice and COC's ..........................
5
3.3 INCOMING INSPECTION LOG ........................
5
4 VISUAL INSPECTION ................................
6
4.1 GENERAL ........................................
6
4.2 INSPECTION POINTS ..............................
6
5 TEST EQUIPMENT ...................................
6
6 FUNCTIONAL TEST ..................................
7
6.1 TEST STEPS .....................................
7
7 COMMUNICATION TEST ...............................
11
7.1 TEST SET-UP ....................................
11
7.2 TEST OF PAPER OUT INDICATOR/STATUS SIGNAL ......
11
7.3 TEST OF PAPER IN MOTION SWITCH .................
11
7.4 TEST PARITY CHECK ..............................
12
7.5 TEST SUSP PRINT SWITCH AND RECEIVE BUFFER ......
12
7.6 TEST KEY LOCK FUNCTIONS ........................
12
7.7 TEST VERTICAL TABULATION CONTROL FORMAT ........
13
7.8 TEST BAUD RATE .................................
13
7.9 ERROR CODES ON COMM. TESTER ....................
14
7.10 KEY LOCK FUNCTIONS ON COMM. TESTER ...........
14
7.11 ILLEGAL VERTICAL TAB. CONTROL FORMAT
ON COMM. TESTER ..............................
14
8 PACKING ..........................................
15
8.1 GENERAL ........................................
15
8.2 PACKING ........................................
15
8.3 PAPERWORK ......................................
15
8.4 TRANSPORTATION .................................
15
APPENDIX A: INCOMING INSPECTION LOG .................
A1
1̲ ̲ ̲S̲C̲O̲P̲E̲
This document describes the procedures and guidelines
for inspection and test of the Medium Speed/Receive-Only
Printers Model 8000 delivered from TRACOR Inc. to Christian
Rovsing A/S.
2̲ ̲ ̲A̲P̲P̲L̲I̲C̲A̲B̲L̲E̲ ̲D̲O̲C̲U̲M̲E̲N̲T̲S̲
SD/STD/017
Incoming Inspection Standard
PAD/PRC/002
Non-Conformance Handling
CPS/AUX/009 (App. C in contract)
Quality Requirements for Equipment Purchased for the
CAMPS Project.
T-81-AU-9942-U
Medium Speed Receive-Only Printer.
T-81-AU-9808-U
Acceptance Test Procedure Requirement for Model 8000
Medium Speed Printer (MSP).
3̲ ̲ ̲I̲N̲C̲O̲M̲I̲N̲G̲ ̲I̲N̲S̲P̲E̲C̲T̲I̲O̲N̲
3.1 G̲E̲N̲E̲R̲A̲L̲
Unpacking, registration, inspection for shipping damage
and visual inspection of the equipment shall be performed
by ILS-Incoming Inspection Personnel.
3.1.1 R̲e̲g̲i̲s̲t̲r̲a̲t̲i̲o̲n̲
Registration shall be performed in agreement with the
lines laid down in SD/STD/017, Incoming Inspection
Standard.
3.1.2 F̲a̲i̲l̲u̲r̲e̲ ̲R̲e̲p̲o̲r̲t̲i̲n̲g̲
All failures, discrepancies etc. shall be reported
in agreement with the lines laid down in PAD/PRC/002,
Non-Conformance Handling.
3.2 D̲O̲C̲U̲M̲E̲N̲T̲A̲T̲I̲O̲N̲
3.2.1 I̲n̲v̲o̲i̲c̲e̲ ̲a̲n̲d̲ ̲C̲O̲C̲s̲
Invoice and Certificates of Conformance shall in copies
be distributed to the Project Office (PO).
3.3 I̲N̲C̲O̲M̲I̲N̲G̲ ̲I̲N̲S̲P̲E̲C̲T̲I̲O̲N̲ ̲L̲O̲G̲
The Incoming Inspection Log app. A shall be filled
in consistent and carefully during the whole inspection
and test operation. This log will be an appendix to
the concerned Incoming Inspection Report (IKR).
4̲ ̲ ̲V̲I̲S̲U̲A̲L̲ ̲I̲N̲S̲P̲E̲C̲T̲I̲O̲N̲
4.1 G̲E̲N̲E̲R̲A̲L̲
The following visual inspection points shall be inspected
by the ILS-Incoming Inspection Personnel.
4.2 I̲N̲S̲P̲E̲C̲T̲I̲O̲N̲ ̲P̲O̲I̲N̲T̲S̲
a) Verify that all ordered items are presented.
b) Inspect the MSP for possible shipping damage.
c) Raise deck.
d) Verify that all boards, connectors etc. are firmly
seated.
e) Verify that all cabling is intact and that there
are no broken or damaged wires.
f) Check for presence of foreign material which could
cause an electrical short.
5̲ ̲ ̲T̲E̲S̲T̲ ̲E̲Q̲U̲I̲P̲M̲E̲N̲T̲
a) Communication Tester, Tektronix 834
b) Multimeter, Fluke 8020A.
6̲ ̲ ̲F̲U̲N̲C̲T̲I̲O̲N̲A̲L̲ ̲T̲E̲S̲T̲
6.1 T̲E̲S̲T̲ ̲S̲T̲E̲P̲S̲
1) Verify that the power switch is OFF.
2) On the CPU CCA, set switches S1-1, S1-2, S1-3,
and S1-4 for the applicable baud rate 2400 and
operating mode ASYNC. (See table I)
TABLE I.…01……01…Default Baud Rate Strapping
S1-4 S1-3 S1-2 S1-1 Baud Rate
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲ ̲
OFF OFF OFF OFF 45.45 Baudot
OFF OFF OFF ON 50 Baudot
OFF OFF ON OFF 74.24 Baudot
OFF OFF ON ON 75 Baudot
OFF ON OFF OFF 150 Baudot
OFF ON OFF ON 110 ASCII
OFF ON ON OFF 150 ASCII
OFF ON ON ON 300 ASCII
ON OFF OFF OFF 600 ASCII
ON OFF OFF ON 1200 ASCII
ON OFF ON OFF 2400 ASCII
ON OFF ON ON Isochronous ASCII
ON ON OFF OFF Not used
3) On the Signal Interface CCA, set switches S1-1,
S2-3, S2-4, S2-5, and S2-6 to select parity ODD
and 1 stop bit. (See table II).
TABLE II.…01……01…Signal Interface (Serial) Options
F̲U̲N̲C̲T̲I̲O̲N̲ S̲W̲I̲T̲C̲H̲ ̲N̲A̲M̲E̲ ̲A̲N̲D̲ ̲V̲A̲L̲U̲E̲
Parity S̲2̲-̲4̲ S̲2̲-̲3̲
None, Position defined "zero" 0 0
Odd 0 1
Even 1 1
None, Position defined "one" 1 0
Number of Stop Bits* S̲2̲-̲6̲ S̲2̲-̲5̲
1.0 0 1
1.5 1 0
2.0 1 1
RD, SD Data Mark Sense S̲1̲-̲1̲
Mark Positive 1
Mark Negative 0
RT, ST CLK IN Polarity S̲1̲-̲5̲
Positive 0
Negative 1
TT CLK OUT Polarity S̲1̲-̲4̲
Positive 0
Negative 1
0 = Switch Closed 1 = Switch Open
*Selection 0-0 is invalid.
4) On the Printer Interface CCA set the following
switches as desired (top switch not used). (See
table III.).
PRINT ALL/N̲O̲R̲M̲
L̲I̲N̲E̲ ̲F̲E̲E̲D̲ ̲S̲I̲N̲G̲L̲E̲/DOUBLE
8̲0̲/132
TABLE III.…01……01…PRINTER INTERFACE
S1-1/OFF (Sing.) Defines 6 lines per inch
S1-1/ON (Doub.) Defines 3 lines per inch.
S1-2/OFF (PRINT ALL) Prints entire 128-character ASCII
set.
S1-2/ON (NORM) Prints 96-character ASCII set
plus SUB character.
S1-3/OFF (80) Default line length is 80 (Line
Length Cannot Go Above 80).
S1-3/ON (132) Default line length is 132.
S1-4 Not used
5) Verify the power supply is wired for the available
ac voltage input.
6) Verify that the ribbon is properly installed.
7) Load the unit with paper.
8) Turn the audio control on the front panel to the
loudest position.
9) Set the TCM power switch and facility circuit breaker
to ON. Verify that the POWER lamp on the front
panel lights.
10) Depress the LINE FEED push button on the TCM front
panel for at least one second. Verify that one
line feed of paper occurs, followed by a short
pause, followed by continuous line feeds for as
long as the LINE FEED push button is depressed.
Continue to depress the LINE FEED push button
for single line feeds until the serrated edge of
one sheet passes the printhead by 3 to 10 lines.
NOTE: This operation established the form feed
position.
11) Depress the FORM FEED button on the TCM front panel.
Verify the paper feeds to the same position on
the next sheet.
12) Depress the TEST push button on the TCM front panel.
Verify that the following is printed:
NO ERRORS IN ROM
NO ERRORS IN RAM
Printer prints 66 lines barber pole pattern. (There
may be a time delay between printouts).
S̲E̲L̲F̲-̲T̲E̲S̲T̲
Self-Test is initiated in the unit by depressing the
test button for five seconds. Self test performs the
following functions without operator participation.
a) ROM is self-checked for a checksum to isolate ROM
errors to a single chip.
b) RAM is exercised with several patterns.
c) The transmit data line is connected to the receive
data line (via hardware on the signal interface
card), and a pattern is transmitted. The receiver
then checks the pattern for a correctness.
d) A barber pole pattern is printed.
7̲ ̲ ̲C̲O̲M̲M̲U̲N̲I̲C̲A̲T̲I̲O̲N̲ ̲T̲E̲S̲T̲
7.1 T̲E̲S̲T̲ ̲S̲E̲T̲-̲U̲P̲
Tektronix Communication tester 834 is connected to
the M.S.P. either through the optical modem or directly
to Port 1.
Switch the Com. Tester "OFF" before inserting ROM PACK
R0-1.
Switch the Com. Tester "ON" and wait for the display
text "TRACOR TEST".
Depress "START" on the Com. Tester and the first command
text is printed on the M.S.P.
7.2 T̲E̲S̲T̲ ̲O̲F̲ ̲P̲A̲P̲E̲R̲ ̲O̲U̲T̲ ̲I̲N̲D̲I̲C̲A̲T̲O̲R̲/̲S̲T̲A̲T̲U̲S̲ ̲S̲I̲G̲N̲A̲L̲
(START: "102 TRANSF.")
Reload only 1 Verify that Out of Paper lamp
page of paper. on the MSP is lighting and no
Depress "START" error code is displayed.
on Com. Tester
7.3 T̲E̲S̲T̲ ̲O̲F̲ ̲P̲A̲P̲E̲R̲ ̲I̲N̲ ̲M̲O̲T̲I̲O̲N̲ ̲S̲W̲I̲T̲C̲H̲
(START: "104 TRANSF.")
Make a Paper Jam Verify that Paper Jam is detected
on the first page and nothing is printed before
new
of paper. paper is reloaded.
Depress "START"
on Com. Tester
7.4 T̲E̲S̲T̲ ̲P̲A̲R̲I̲T̲Y̲ ̲C̲H̲E̲C̲K̲
(START: "106 TRANSF.")
Select EVEN parity Verify that the parity lamp
on MSP. on MSP is lighting.
Depress "START" on
Com. Tester.
Repeat the sequence test with selection of ODD and
NONE parity.
With none parity selected, the parity lamp shall not
light.
7.5 T̲E̲S̲T̲ ̲S̲U̲S̲P̲.̲ ̲P̲R̲I̲N̲T̲ ̲S̲W̲I̲T̲C̲H̲ ̲A̲N̲D̲ ̲R̲E̲C̲E̲I̲V̲E̲ ̲B̲U̲F̲F̲E̲R̲
(START: "108 TRANSF.")
Depress "START" Verify that printing is
on Com. Tester started.
Before two lines Verify that printing is
are printed depress stopped and after few se-
"Susp Print" switch conds DTR on Com. Tester
on the MSP is going "OFF".
Depress "Susp Print" Verify that DTR is going
switch on the MSP "ON" and printing is re-
again sumed (50 lines shall be
printed correctly).
7.6 T̲E̲S̲T̲ ̲K̲E̲Y̲ ̲L̲O̲C̲K̲ ̲F̲U̲N̲C̲T̲I̲O̲N̲S̲
(START: "110 TRANSF.")
Depress "START" on Command message is prin-
Com. Tester ted.
Turn the Security Verify that nothing is prin-
key to "OFF" posi- ted and no error code is dis-
tion played on Com. Tester.
Turn the Security Verify that no error code is
key to "ON" posi- displayed on Com. Tester.
tion
7.7 T̲E̲S̲T̲ ̲V̲E̲R̲T̲I̲C̲A̲L̲ ̲T̲A̲B̲U̲L̲A̲T̲I̲O̲N̲ ̲C̲O̲N̲T̲R̲O̲L̲ ̲F̲O̲R̲M̲A̲T̲
(START: "111 TRANSF.)
Depress "START" on Verify that no error codes
Com. Tester are displayed on Com. Tester.
Depress "START" Verify that the printed for-
again mat is correct.
(CONTROL: "114 TRANSF.")
7.8 T̲E̲S̲T̲ ̲B̲A̲U̲D̲ ̲R̲A̲T̲E̲
(START: "115 TRANSF.")
Select Baud Rate =
1200 on the MSP
Depress "START" on 1200 Baud Rate is now tes-
Com. Tester ter with + and - 2,5%.
For completion of the test,
verify that the printed text
is correct.
7.9 E̲R̲R̲O̲R̲ ̲C̲O̲D̲E̲S̲ ̲O̲N̲ ̲C̲O̲M̲M̲.̲ ̲T̲E̲S̲T̲E̲R̲
P̲a̲p̲e̲r̲ ̲o̲u̲t̲ ̲I̲n̲d̲i̲c̲a̲t̲o̲r̲/̲S̲t̲a̲t̲u̲s̲ ̲S̲i̲g̲n̲a̲l̲
Halt 10: Paper out Status Signal
Halt 11: Paper on Status Signal
7.10 K̲E̲Y̲ ̲L̲O̲C̲K̲ ̲F̲U̲N̲C̲T̲I̲O̲N̲S̲ ̲O̲N̲ ̲C̲O̲M̲M̲.̲ ̲T̲E̲S̲T̲E̲R̲
Halt 15: Lock Status Signal
Halt 16: Lock Status Signal (On Request)
Halt 17: Unlock Status Signal
7.11 I̲L̲L̲E̲G̲A̲L̲ ̲V̲E̲R̲T̲I̲C̲A̲L̲ ̲T̲A̲B̲.̲ ̲C̲O̲N̲T̲R̲O̲L̲ ̲F̲O̲R̲M̲A̲T̲ ̲O̲N̲ ̲C̲O̲M̲M̲.̲ ̲T̲E̲S̲T̲E̲R̲
Halt 22: Illegal Vertical Tab. Formatting (H 40)
Halt 23: Illegal Data in Vertical
Tab Format (H 20)
Halt 24: Less than five tab. in Vertical
Tab. Format (H 10)
Halt 25: Illegal Host Operational
Command Format (H 40)
Halt 26: Illegal Data in Host Operational
Command Format (H 20)
8̲ ̲ ̲P̲A̲C̲K̲I̲N̲G̲
8.1 G̲E̲N̲E̲R̲A̲L̲
ILS-personnel has the responsibility for collecting
all items according to para. 4.2 a and performance
of the following points.
8.2 P̲A̲C̲K̲I̲N̲G̲
All items shall be packed in plastic bags with humidity
absorbing Silica Gel and repacked in the reusable container.
8.3 P̲A̲P̲E̲R̲W̲O̲R̲K̲
The paperwork in the shape of Incoming Inspection Log,
Incoming Inspection Report and Stock List shall be
finished.
8.4 T̲R̲A̲N̲S̲P̲O̲R̲T̲A̲T̲I̲O̲N̲
ILS has the responsibility for transportation between
CR A/S, Ballerup and the stock in Herlev.