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⟦2b4145850⟧ Wang Wps File
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WangText
H…09…H…0f…H…05…G…09…G…0e…G…01…F…08…F…0b…F…0e…F…00…F…05…E…08…E…0b…E…0f…E D…0d…D…01…C…09…C…0c……86…1
…02…
…02…
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2738A/bel/…02…CPS/INM/001
…02…HAU/820907…02……02…#
CAMPS
INSTALLATION
MANUAL
FOR
SITE
01…02……02…CAMPS
5 I̲N̲S̲T̲A̲L̲L̲A̲T̲I̲O̲N̲ ̲O̲F̲ ̲S̲I̲T̲E̲ ̲E̲Q̲U̲I̲P̲M̲E̲N̲T̲
5.1 G̲E̲N̲E̲R̲A̲L̲
The following step by step installation procedure contains
a detailed instruction set of how to install the CR
delivered compute racks, frequency stabilizer, supervisory
positions, maintenance position, and user terminals.
The major tasks of the installation sequence are:
5.2 Mechanical rack assembly
5.3 Termination of external power cables and mounting
of conduits
5.4 Installation of external signal cables and
mounting of conduits rack C, D and F
5.5 Remounting of racks
5.6 Installation and termination of internal signal
cables
5.7 Installation of external signal cables
5.8 Connection of interal power cables
5.9 Power up and check out
5.10 Inspection of status leds
5.11 Installation of Delta VDU
5.12 Installation of Tracor MSP
5.13 Installation of PTP/PTR
5.14 Test of Supp/User Terminals
5.15 Test of PTP/PTR
5.16 H/W Tst Processor/Line term. units
5.17 Inventory check
Throughout the installation instruction, references
are made to the AB-Drawings (Doc. PAB/CPS/AB/001) and
the CAMPS Hardware Breakdown/Hardware Tree (Doc. CPS/SDS/017).
5.2 M̲E̲C̲H̲A̲N̲I̲C̲A̲L̲ ̲R̲A̲C̲K̲ ̲A̲S̲S̲E̲M̲B̲L̲Y̲
5.2.1 U̲n̲p̲a̲c̲k̲i̲n̲g̲ ̲o̲f̲ ̲R̲a̲c̲k̲s̲
a) Each of the 7 EMI racks for the main site are separately
packed in the original wooden container. The racks
should remin packed during site internal transportation
and only be unpacked close to the installation
site, but if the space along the access route is
limited, the racks can be unpacked before transportation
to the installation site. The racks are unpacked
s follows:
b) Remove the top cover of the wooden container by
demounting the 3 EA 1/4 x 2 1/2" bolts on each
side of the container and the 4 1/2 - 13 x 2" bolts,
one in each top corner (see Figure 5.2.1).
c) The 4 walls of the container are remved by loosening
the 21 EA 1/4 x 2 1/2" bolts on each short side.
d) The rack is bolted to the container bottom in each
corner by a 1/2 - 13 x 2 1/2" bolt.
e) These bolts are removed from under the container
bottom.
Figure 5.2.1
5.2.2 T̲r̲a̲n̲s̲p̲o̲r̲t̲a̲t̲i̲o̲n̲ ̲t̲o̲ ̲I̲n̲s̲t̲a̲l̲l̲a̲t̲i̲o̲n̲ ̲S̲i̲t̲e̲
a) After unpacking, the front and rear door of the
racks must be removed. Check that serial numbers
in
the racks correspond to the seral numbers of the
doors.
b) Be careful not to damage the gaskets of the doors.
c) Depending on means of transportation, 4 eyelets
can be mounted in the top of the rack in the position
of the removed 4 EA 1/2 - 13 x 2" bolts.
d) 5 terminal tbles out of the CR delivered 9 tables
are moved into the CAMPS area for the maintenance
and supervisor positions.
e) The FREQ stabilizer and the storage cabinet are
moved into the CAMPS area.
f) All terminals (VDU and MSP) are temporary stored
n the storage area.
5.2.3 R̲e̲m̲o̲v̲a̲l̲ ̲o̲f̲ ̲U̲p̲p̲e̲r̲ ̲C̲r̲a̲t̲e̲s̲ ̲a̲n̲d̲ ̲D̲-̲F̲a̲n̲s̲
a) To get access for bolting the single racks into
3 bay and 4 bay units, the upper crate in B, C
and E must be removed.
b) Dismount all connected front and rear cables.
c) Dismont the power cables on the rear side of the
D-fan in rack B and C.
Loosen the 4 6mm front screws and pull out the
fan units from the front of the racks.
d) Loosen the 8 (D-crate) and 4 (S-crate) 6mm front
screws and pull out the crates by thehandles from
the front of the racks.
Figure 5.2.2
MOUNTING OF GASKETS
5.2.4 R̲e̲m̲o̲v̲a̲l̲ ̲o̲f̲ ̲M̲a̲i̲n̲s̲ ̲S̲w̲i̲t̲c̲h̲e̲s̲
a) To get access for bolting the rack in the bottom,
the mains switches in rack B, C, E, F, and G must
be removed.
b) Dismount the power cables nd the ground wire on
the rear side of the mains switches.
c) Loosen the 4 6mm front screws and pull out the
mains switches from the front of the racks.
5.2.5 M̲o̲u̲n̲t̲i̲n̲g̲ ̲o̲f̲ ̲L̲e̲v̲e̲l̲l̲e̲r̲s̲
The 4 levellers are mounted from under the racks two
by two by tilting the racks (see AB drawing 115)
The levellers are mounted to a distance of 40 mm between
the bottom of the rack and the floor.
5.2.6 M̲o̲u̲n̲t̲i̲n̲g̲ ̲o̲f̲ ̲G̲a̲s̲k̲e̲t̲s̲
a) To secure a correct shielding between the racks,
gasket strips must be mouted before boltering the
racks into 3 or 4 BAY units. See fig. 5.2.2. The
gaskets, having pressure sensitive tape adhesive,
must be applied at room temperature as follows:
b) Clean the mounting surface for old glue, if necessary,
with a laquer thnner (acetone or tri-chlorethylene).
c) Cut and trim the gasket strip with scissors.
d) Peel off the protective paper backing.
e) Be sure that the strip is in correct position and
then press down firmly.
5.2.7 L̲e̲v̲e̲l̲l̲i̲n̲g̲ ̲a̲n̲d̲ ̲B̲o̲l̲t̲i̲n̲g̲ ̲o̲f̲ ̲R̲a̲c̲k̲s̲
a) The racks are aligned one by one to allow the 1/4-20
x 7/8 LG bolts to pass through the frames of the
cabinets.
b) The single racks A, B and C are bolted together
to form the 3-bay processor rack assembly.
c) The single racks D, E, F, and G are bolted together
to form the 4-bay line termination rack assembly
(for details ref. AB drawings 110/115).
d) When all bolts are placed (4 bolts between each
pair of racks), the bolts are tightened crosswise.
e) Observe that a min. of 50 mm space must be kept
between rack C and rack D.
f) When all bolts have been tightened, the levellers
must again be adjusted to ensure equal ditribution
of the floor weight.
C̲A̲U̲T̲I̲O̲N̲: Before tightening the bolts, check that
all gaskets between the racks are
undamaged.
5.2.8 I̲n̲s̲p̲e̲c̲t̲i̲o̲n̲/̲R̲e̲p̲a̲i̲r̲ ̲o̲f̲ ̲G̲a̲s̲k̲e̲t̲s̲
a) If by accident parts of the gaskets are demolated
duringtransportation, these parts must be exchanged
to secure a correct shielding. The demolated part
of the gaskets are cut by a knife and removed.
b) For mounting details see 5.2.7.
5.2.9 M̲o̲u̲n̲t̲i̲n̲g̲ ̲o̲f̲ ̲P̲o̲w̲e̲r̲ ̲L̲i̲n̲e̲ ̲F̲i̲l̲t̲e̲r̲s̲ ̲R̲a̲c̲k̲ ̲A̲,̲ ̲B̲,̲ ̲a̲n̲d̲ ̲E̲
a) Place the power line filter (PLF) below the two
knockouts in the top of the rack (see AB drawing
121)
The 2 1/2" male daptor, welded to the PLF, must
be inserted through the left hand knockout
b) Place the tightening nut from the outside of the
EMI rack.
c) Insert the 2 1/2" to 1 1/2" reducing bushing through
the right hand knockout into the PLF.
d) Mount te 1 1/2" steel tube into the reducing bushing.
It is very important to the shielding effectiveness
that the fittings are extremely tightened.
5.2.10 R̲e̲m̲o̲u̲n̲t̲i̲n̲g̲ ̲o̲f̲ ̲U̲p̲p̲e̲r̲ ̲C̲r̲a̲t̲e̲s̲ ̲a̲n̲d̲ ̲D̲-̲f̲a̲n̲s̲
a) The upper crates of rack B and C are reinserted
andtightened by the 8 6mm front screws.
b) The D-fans of rack B and C are reinserted and tightened
by the 4 6mm front screws.
c) Connect the ground wires of the crate and fans.
d) The TDX crates of rack E, is reinserted and tightened
by the 4 6mm front screws.
All removed signal cables are to be reinstalled during
step 5.6.
5.2.11 R̲e̲m̲o̲u̲n̲t̲i̲n̲g̲ ̲o̲f̲ ̲M̲a̲i̲n̲s̲ ̲S̲w̲i̲t̲c̲h̲e̲s̲
a) The mains switches are reinserted from the front
of the racks and tightened by the 4 6mm front
screws.
b) Reconnect he ground wires to the panel mounting
rails.
The internal power cables are to be reinstalled during
step 5.8.
5.3 INSTALLATION OF EXTERNAL POWER CABLES AND MOUNTING
OF C̲O̲N̲D̲U̲I̲T̲S̲.̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲
C̲A̲U̲T̲I̲O̲N̲
BEFORE TERMINATING THE EXTERNAL POWER CABLES, ASSURE
THATTHE MAIN CIRCUIT BREAKER IN THE CAMPS PDB IS DISCONNECTED.
5.3.1 F̲r̲e̲q̲u̲e̲n̲c̲y̲ ̲S̲t̲a̲b̲i̲l̲i̲z̲e̲r̲
a) Mount the 3 frequency stabilizers from the front
of the rack. The frequency stabilizers are tightened
each by the 8 6mm front screws.
b) Connect the grundwire between the panel mounting
rail and the tagblock TB2 (chassis GND) on the
rear of the frequency stab. (See CAMPS H/W breakdown
page 214).
c) Connect the internal power cables W 501-506 according
to the CAMPS H/W breakdown page 219.
d) ount the fittings for the conduit on top of the
rack by outer nut on the 1 1/2" steel tube. Push
the steel tube through the hole in top of the rack
from the outside.
Tighten the steel tube by the inner nut.
Mount the 48mm PVC flexible conduit oer the 1 1/2"
steel tube and tighten it by the clamp.
e) Repeat step A for the other end of the conduit
located in the J-box or the cable tray (see AB
drawing 122).
f) Power cables Nos. 1, 2, 3, 1A, 2A and 3 A are pulled
through the conduit int the stabilizer.
g) The cables are dismantled and mounted with cable
shoes.
h) Terminate the cables to the tagblocks of the By-pass
switch panel according to AB drawing no. 122.
For better access to the rear side of the by-pass switch
panel, emove the side panels of the rack.
5.3.2 P̲o̲w̲e̲r̲ ̲C̲a̲b̲l̲e̲s̲ ̲R̲a̲c̲k̲ ̲A̲
a) Mount the 1 1/2" steel tube through the outer nut
into the metallic cable duct above rack A. Fasten
the steel tube by the inner nut from inside the
cble duct (see AB drawing no. 121).
b) The 48 mm metallic conduit is mounted on the fittings
of the J-box (metallic cable duct) and the power
line filter and tightened by the 4 clamps.
c) Power cables Nos. 1A, 2A and 3A together with the
insolatd ground wire are pulled through the cable
inlet into the power line filter (see AB drawing
121).
d) Remove the metallic cover for access to the PLF
fastened by 4 screws during transportation. Remaining
26 screws are shipped attached to the insid wall
of PLF. The cables and the ground wire are dismantled
and terminated with cable shoes. For details of
the connection to the terminal board ref. AB drawing
121.
e) When the cables have been properly connected, the
metallic lid of the PLF is einstalled by the 30
screws.
5.3.3 P̲o̲w̲e̲r̲ ̲C̲a̲b̲l̲e̲s̲ ̲R̲a̲c̲k̲ ̲B̲
Repeat step 5.3.2 for power cables No. 4, 5 and 6,
in rack B, Power Line Filter.
5.3.4 P̲o̲w̲e̲r̲ ̲C̲a̲b̲l̲e̲s̲ ̲R̲a̲c̲k̲ ̲E̲
Repeat step 5.3.2 for power cables no. 7, 8 and 9 in
rack E, Power Line Filtr.
5.4 I̲N̲S̲T̲A̲L̲L̲A̲T̲I̲O̲N̲ ̲O̲F̲ ̲E̲X̲T̲E̲R̲N̲A̲L̲ ̲S̲I̲G̲N̲A̲L̲ ̲C̲A̲B̲L̲E̲S̲ ̲A̲N̲D̲ ̲M̲O̲U̲N̲T̲I̲N̲G̲
̲O̲F̲ ̲C̲O̲N̲D̲U̲I̲T̲S̲ ̲A̲T̲ ̲R̲A̲C̲K̲ ̲C̲,̲ ̲D̲,̲ ̲A̲N̲D̲ ̲F̲
5.4.1 R̲a̲c̲k̲ ̲D̲,̲ ̲S̲u̲p̲.̲/̲M̲a̲i̲n̲t̲.̲/̲U̲s̲e̲r̲ ̲P̲o̲s̲.̲ ̲C̲a̲b̲l̲e̲s̲
C̲A̲U̲T̲I̲O̲N̲
Be specially careful when installig the opto fibre
cables. Min. bending radius is 13 mm.
a) Opto cables W811-812/W815-818/W847-850 are installed
in the PVC duct between rack D and the maint./sup.
positions in the CAMPS area. See AB dwg. 110.
b) Mount the fittings for the PVC coduit to the cable
duct above rack D (see AB drawing 116).
c) Mount the fittings for the other end of the PVC
conduit in the left hand knockout of rack D.
d) Mount the 75 mm PVC conduit between the cable duct
and the waveguide.
e) Opto cables 811-812/W815-818/W847-850 are pulled
through the left hand penetration of rack D into
the internal PVC cable duct.
f) Opto cables W811-812 are run through the internal
cable duct and out through the right hand penetration
of rack D.
The opto cbles enter rack C together with the interrack
cables and are terminated on the front side of
the adapter crate through the cable channel assembly.
See AB dwg. 117.
g) Opto cables W815-818/W847-850 are run through the
internal cable ducts of the lne termination racks
and terminated on the front side of the TDX-crates
according to AB dwg. 125.
h) Opto cables W819-846/W851-854 coming from the user
terminals are pulled through the left hand bottom
penetration and into rack D. The opto cables are
run through the internal cble ducts of the line
termination racks and terminated on the front of
the TDX-crates according to AB dwg. 125.
i) Repeat step b) through D) for the center knock
out of rack D.
j) Extension opto cables, all non marked cables, are
pulled throughthe center penetration of rack D.
All extension opto cables are left in the bottom
of rack D.
5.4.2 C̲a̲b̲l̲e̲ ̲B̲u̲n̲c̲h̲ ̲R̲a̲c̲k̲ ̲C̲ ̲t̲o̲ ̲R̲a̲c̲k̲ ̲D̲
a) Mount the male adapter between the two 90…0e…o…0f… fittings.
Adjust for correct distance between knockouts in
rack C nd D (see AB drawing 115/116). Mount the
30 mm male adapter through the knockout into the
90…0e…o…0f… fitting. Tighten fittings by the inner nut.
b) Cables W904-914, stored in rack D during transportation,
are pulled through the metallic conduit into ack
C and distributed according to AB dwg. 117.
c) Yellow label on cables means pin 1 (ground) connected.
This end must be connected in rack C.
5.4.3 R̲a̲c̲k̲ ̲F̲ ̲(̲L̲S̲M̲/̲O̲t̲h̲e̲r̲ ̲C̲a̲b̲l̲e̲s̲)̲
a) Mount the 2 1/2" steel tube through the outer nut
into the rigt hand penetration of rack F and the
filter box. Tighten the fitting from inside the
filterbox by the inner nut (see AB drawing 116).
b) Repeat step a) for the left hand penetration of
rack F.
c) Repeat step a) for the other end of the conduit
to be mounted in the ferrous duct above rack F
(see AB drawing 110/116).
d) Mount the 75 mm metallic conduit on the outside
ofthe steel tubes and tighten it by the clamps.
e) The low speed medium (LSM) cables W855-879 and
W814 for the PTP/PTR are pulled through the waveguide
of the metallic duct, through the left hand pene-
tration of rack F and into the filter box.
1 …02… …02… …02… …02…
f) Other cables: W731
CCIS
W741-744 Colocated Tare
W813 OCR
are pulled through the waveguide of the metallic duct,
through the right hand penetration of rack F and into
