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…0a……00……00……00……00…4…02……00……00…4
4…05…4…06…3…0a…3 2…0e…2…07…1…01…0…09…0…01…/…0a…/…02……86…1 …02… …02… …02…
1693A/rt …02…CPS/TCM/005
…02…KJA/830912…02……02…
CAMPS SITE LEVEL MAINTENANCE MANUAL
…02…Issue 1…02…CAMPS
CAMPS SITE LEVEL MAINTENANCE MANUAL
CPS/TCM/005
CTRL Documentation No:03
LINE ITEM No: 9.3
Kjeld Alfast
Kurt Nybroe-Nielsen
SHAPE (1), KJA, PMS, OE, ORP, KM, NPP, HAU,
CLA, SPN, PLN, BB, LOL, FLY, Conf. Mgmt.,
Library (5), LU, QA, GQAR
ILS Manager 830912
2
830912
Conf. Mgm. 830912
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CAMPS MAINTENANCE MANUAL
…02…Issue 1…02…CAMPS
Her inds`ttes first aid
…0f…
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CAMPS SITE LEVEL MAINTENANCE MANUAL
…02…Issue 1…02… CAMPS…0e…
820915 All Preliminary Issue of
Document
Prelim. 830415 CPS LOG.1019 All Issue 1 is based on
SHAPE's comments in
CPS LOG. 1019 and
MOM 31, Item 6.
Issue 1 830912 CPS LOG.1238 All Issue 2 is based on
SHAPE's comments in
in CPS Log.No.1238,830603
and MOM 19, 830906
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CAMPS SITE LEVEL MAINTENANCE MANUAL
…02…Issue 1…02… CAMPS
T̲A̲B̲L̲E̲ ̲O̲F̲ ̲C̲O̲N̲T̲E̲N̲T̲S̲
TITLE PAGE .......................................
i
FIRST AID FOR ELECTRICAL SHOCK ...................
ii
REVISION RECORD ..................................
iii
TABLE OF CONTENTS ................................
iv
LIST OF ILLUSTRATIONS ............................
ix
LIST OF TABLES ...................................
x
ABBREVIATIONS ....................................
xi
1 INTRODUCTION ...................................
1 001
1.1 SCOPE ......................................
1 001
1.2 MAINTENANCE MANUAL OVERVIEW ................
1 001
1.3 PHYSICAL DESCRIPTION AND LAYOUT ............
1 002
1.4 EQUIPMENT CONFIGURATION ....................
1 004
2 OPERATING PROCEDURES ...........................
2 001
3 PREVENTIVE MAINTENANCE .........................
3 001
3.1 INTRODUCTION ...............................
3 001
3.2 PREVENTIVE MAINTENANCE SCHEDULE ............
3 001
3.3 PREVENTIVE MAINTENANCE (PM) PROCEDURES .....
3 003
3.3.1 Daily Preventive Maintenance Schedule ..
3 003
3.3.2 Weekly Preventive Maintenance Schedule .
3 003
3.3.3 Monthly Preventive Maintenance Schedule.
3 003
3.3.4 Two Monthly Preventive Maint. Schedule .
3 004
3.3.5 Quarterly Preventive Maint. Schedule ...
3 004
3.3.6 Biannually Preventive Maint. Schedule ..
3 005
3.3.7 Annually Preventive Maint. Schedule ....
3 005
3.3.8 Biennial Preventive Maint. Schedule ....
3 006
3.4 CHECK AND ADJUSTMENT PROCEDURES ............
3 007
3.4.1 Inspect S- and D-Fan Procedure .........
3 007
3.4.1.1 S-Fans .............................
3 007
3.4.1.2 D-Fans .............................
3 008
4 CORRECTIVE MAINTENANCE .........................
4 001
4.1 INTRODUCTION ...............................
4 001
4.2 SYSTEM BREAKDOWN ...........................
4 004
4.2.1 Processor Unit Subsystem ...............
4 004
4.2.2 Channel Unit Subsystem .................
4 006
4.2.3 Watchdog Processor Unit Subsystem ......
4 008
4.2.4 TDX Subsystem ..........................
4 010
4.2.5 Distribution Equipment Subsystem .......
4 012
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4.3 TROUBLESHOOTING TREE .......................
4 015
4.3.1 Troubleshooting Trees, Overview ........
4 015
4.3.2 System Troubleshooting Tree ............
4 019
4.3.3 Offline Troubleshooting Tree ...........
4 023
4.3.3.1 Processor Unit Test Procedures .....
4 033
4.3.3.2 Channel Unit Test Procedures .......
4 091
4.3.3.3 Watchdog Test Procedures ...........
4 165
4.3.3.4 TDX Test Procedures ................
4 203
4.3.3.5 Distribution Equipment Test
Procedures .........................
4 243
4.3.3.6 Peripheral Equipment Test Procedures
4 243
4.4 REPLACEMENT PROCEDURES .....................
4 317
4.4.1 Processor Unit .........................
4 320
4.4.1.1 PU Module Replacement Procedure ....
4 320
4.4.1.2 PU Power Supply Replacement
Procedure ..........................
4 321
4.4.1.3 PU Crate Replacement Procedures ....
4 322
4.4.1.4 PU Fan Replacement Procedure .......
4 324
4.4.1.5 Thermostat .........................
4 325
4.4.1.5.1 Thermostat Replacement Procedure
4 325
4.4.2 Channel Unit ...........................
4 327
4.4.2.1 CU Module Replacement Procedure ....
4 327
4.4.2.2 CU Power Supply Replacement
Procedure ..........................
4 328
4.4.2.3 CU Crate Replacement Procedures ....
4 329
4.4.2.4 MMD Replacement Procedure ..........
4 331
4.4.2.5 SMD Replacement Procedure ..........
4 336
4.4.2.6 Floppy Disk Station Replacement
Procedure ..........................
4 343
4.4.3 Watchdog Unit ..........................
4 344
4.4.3.1 WD Module Replacement Procedure ....
4 344
4.4.3.2 WD Crate Replacement Procedure .....
4 345
4.4.4 TDX & Dist.Equip.Adapter Subsystem .....
4 346
4.4.4.1 TDX/Adapter Module Replacement
Procedure ..........................
4 346
4.4.4.2 TDX/Adapter Crate Replacement
Procedure ..........................
4 347
4.4.4.3 TDX Fan Replacement Procedure ......
4 348
4.4.4.4 TDX Outlet Replacement Procedure ...
4 349
4.4.5 Mains Switch ...........................
4 351
4.4.5.1 Mains Switch Replacement Procedures
4 351
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4.4.6 Frequency Stabilizer ...................
4 352
4.4.6.1 Frequency Stabilizer Replacement
Procedure ..........................
4 352
4.4.7 Rack ...................................
4 353
4.4.7.1 Gasket Replacement Procedure .......
4 353
4.5 CONTROLS, INDICATORS AND SWITCH SETTINGS ...
4 355
4.5.1 Processor Unit Subsystem ...............
4 355
4.5.2 Channel Unit Subsystem .................
4 356
4.5.3 Watchdog Unit Subsystem ................
4 356
4.5.4 TDX Adapter Unit Subsystem .............
4 357
4.5.5 Distribution Equipment Subsystem .......
4 357
4.5.6 Mains Switch ...........................
4 358
4.5.7 Visual Display Unit (VDU) ..............
4 358
4.5.8 Medium Speed Printer (MSP) .............
4 358
4.5.9 Paper Tape Reader/Puncher (PTP/R) ......
4 358
4.6 ONLINE ERROR REPORTING .....................
4 501
4.7 OFFLINE M&D TEST PROGRAMS ..................
4 503
4.7.1 Introduction ...........................
4 503
4.7.2 User Interface .........................
4 505
4.7.2.1 Input ..............................
4 507
4.7.2.1.1 Initial Format .................
4 508
4.7.2.1.2 CPU Test .......................
4 512
4.7.2.1.3 MAP Test .......................
4 513
4.7.2.1.4 RAM Test .......................
4 516
4.7.2.1.5 Disk Test ......................
4 518
4.7.2.1.6 FD Test ........................
4 526
4.7.2.1.7 LTU Test .......................
4 533
4.7.2.1.8 TDX Test .......................
4 541
4.7.2.2 Output .............................
4 555
4.8 BUILT-IN-TEST (BIT) PROGRAMS ...............
4 642
5 S/W MAINTENANCE PROCEDURES .....................
5 001
5.1 INTRODUCTION ...............................
5 001
5.2 REPORTING AND REGISTRATION .................
5 001
5.3 PERFORMING S/W MODIFICATIONS ...............
5 004
5.3.1 Load of Modified S/W ...................
5 004
5.3.2 Step-by-step Maintenance ...............
5 005
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6 FAILURE REPORTING SYSTEM .......................
6 001
6.1 LOGBOOK ....................................
6 001
6.1.1 Logbook Form ...........................
6 001
6.1.1.1 Heading ............................
6 001
6.1.1.2 Time-Of-Day ........................
6 001
6.1.1.3 Start/Stop Time ....................
6 001
6.1.1.4 Symptom ............................
6 003
6.1.1.5 Action Group .......................
6 003
6.1.1.6 Action .............................
6 003
6.1.1.7 Initials ...........................
6 003
6.2 FAILURE REPORTS ............................
6 004
6.2.1 Failure Report Form ....................
6 004
6.2.1.1 Failure Report No. .................
6 004
6.2.1.2 Identification .....................
6 007
6.2.1.3 Physical Location ..................
6 007
6.2.1.4 Type of Error ......................
6 007
6.2.1.5 Site Level Identification ..........
6 008
6.2.1.6 Repair Time ........................
6 008
6.2.1.7 Error Description ..................
6 009
6.2.1.8 Environmental Conditions ...........
6 009
6.2.1.9 Type ...............................
6 009
6.2.1.10 Enclosure .........................
6 009
6.3 CONFIGURATION CONTROL ......................
6 010
6.3.1 Introduction ...........................
6 010
6.3.2 Field Change Notices (FCN) .............
6 011
6.3.2.1 General ............................
6 011
6.3.2.2 Registration of FCNs ...............
6 011
6.3.2.3 Description of FCNs ................
6 011
6.3.2.4 Heading ............................
6 012
6.3.2.5 Identification .....................
6 012
6.3.2.6 Parts Disposition ..................
6 012
6.3.2.7 Classification .....................
6 012
6.3.2.8 Type of Information ................
6 012
6.3.2.9 Related Information ................
6 015
6.3.2.10 Field Change Description ..........
6 015
6.3.2.11 Affected Documents ................
6 015
6.3.2.12 Approval Authority ................
6 015
6.3.2.13 Succeeding Pages ..................
6 015
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…02…Issue 1 …02…CAMPS
6.3.3 Identification of Module Revision Level.
6 016
6.3.3.1 CRAS Modules .......................
6 017
6.3.3.2 Peripherals.........................
6 018
6.3.3.2.1 MMD-CDC Model 9730 .............
6 019
6.3.3.2.2 SMD-CDC ........................
6 021
6.3.3.2.3 Floppy Disk ....................
6 021
6.3.3.2.4 VDU, Delta Data, Model 7260TC ..
6 021
6.3.3.2.5 Frequency Stabilizer,
Abacus, Model 1152-3 ...........
6 023
6.3.3.2.6 Statistical Multiplexer,
Micom, Micro 828/2 ............
6 024
6.3.3.2.7 Modem, Racal Milgo, MPS 1223 ...
6 024
6.3.3.2.8 MSP, TRACOR, Model 801 ..........6
025
6.3.3.2.9 PTP/R, EECO RP-9362 .............6
026
6.3.3.2.10 Racks ..........................6
026
7 TOOLS AND TEST EQUIPMENT .......................
7 001
7.1 INTRODUCTION ...............................
7 001
7.2 STANDARD TOOLS .............................
7 001
7.3 STANDARD TEST EQUIPMENT ....................
7 003
7.4 SPECIAL TOOLS AND TEST EQUIPMENT ...........
7 004
7.5 DESCRIPTION OF SPECIAL TOOLS AND TEST EQ. ..
7 005
APPENDIX A ERROR CODES...........................
A-1
A.1 ONLINE ERROR REPORTS .....................
A-4
A.2 IDENTIFICATION OF THE ERROR
REPORTED MODULE ..........................
A-17
APPENDIX B CAMPS SITE EQUIPMENT PRINCIPLE
DIAGRAM ..............................
B-1
APPENDIX C CAMPS TROUBLESHOOTING TREE -
OVERVIEW .............................
C-1
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F̲i̲g̲u̲r̲e̲ T̲i̲t̲l̲e̲
P̲a̲g̲e̲
1.3-1 A CAMPS Main Site 1
003
1.4-1 CAMPS Hardware Configuration 1
005
4.2.1-1 Processor Unit Subsystem 4
005
4.2.2-1 Channel Unit Subsystem 4
007
4.2.3-1 Watchdog Unit Subsystem 4
009
4.2.4-1 TDX Subsystem 4
011
4.2.5-1 Distribution Equipment Element 4
013
4.3.1-1 Typical Repair Sequence 4
017
4.3.3-1 Structure of a test step 4
025
4.3.3-2 An example of the contents of the
OBSERVATION/ ACTION column 4
031
4.3.3.1-1 UM 4
038
4.3.3.1-2 UM1 4
038
4.3.3.1-3 Maint. Pos. VDU Configuration 4
055
4.3.3.1-4 PU - Adaptor Crate Connection 4
057
4.3.3.1-5 Com. Tester - MIA Connection 4
068
4.3.3.1-6 Com. Tester - MIA Test 4
069
4.3.3.1-7 Com. Tester - Loopback Test Setup 4
071
4.3.3.1-8 Adaptor Crate - Opto Cable Test 4
072
4.3.3.1-9 PU Crate - CCA Power Level 4
074
4.3.3.1-10 PU - VDU Configuration 4
079
4.3.3.1-11 Com. Tester - MIA Connection 4
081
4.3.3.1-12 Com. Tester - MIA Programming and Setup
4 082
4.3.3.1-13 PU Crate Front View 4
084
4.3.3.1-14 PU Crate - Recu View 4
085
4.3.3.1-15 PU Crate - Internal Power Level 4
086
4.3.3.1-16 PU Crate - Internal Cabling - Overview 4
087
4.3.3.1-17 PU Crate - Internal Cabling - Detail 4
088
4.3.3.2-1 UM1 4
118
4.3.3.2-2 UM1 4
125
4.3.3.2-3 UM1 4
132
4.3.3.2-4 UM1 4
142
4.3.3.2-5 CCA Power Level 4
155
4.3.3.2-6 CU Crate - Front View 4
159
4.3.3.2-7 CU Crate - Rear View 4
160
4.3.3.2-8 CU Crate - Internal Level 4
161
4.3.3.2-9 CU Crate - Internal Cabling - Overview 4
162
4.3.3.2-10 CU Crate - Internal Cabling - Detail 4
163
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F̲i̲g̲u̲r̲e̲ T̲i̲t̲l̲e̲
P̲a̲g̲e̲
4.3.3.3-1 PU - Maint. Pos. VDU Connection 4
179
4.3.3.3-2 Reconfiguration Procedure 4
182
4.3.3.3-3 Com. Tester - MSP Setup 4
185
4.3.3.3-4 Com. Tester - MSP Test 4
186
4.3.3.3-5 Com. Tester - Loopback Test Setup 4
188
4.3.3.3-6 Maint. Pos. MSP Test Points 4
189
4.3.3.3-7 WD Mains Voltage Level 4
194
4.3.3.3-8 WD Crate Power Supply Adjustment 4
195
4.3.3.3-9a WD Crate - Power Supply Cabling (sheet
1) 4 196
4.3.3.3-9b WD Crate - Power Supply Cabling (sheet
2) 4 197
4.3.3.3-9c WD Crate - Power Supply Cabling (sheet
3) 4 198
4.3.3.3-10 WD Crate - Fan Power Cabling 4
199
4.3.3.3-11 WD Crate - Internal Cabling 4
200
4.3.3.4-1 UM 4
206
4.3.3.4-2 TDX Status Test 4
216
4.3.3.4-3 LTUX-S Loopback Test 4
233
4.3.3.4-4 TDX Outlet Test Setup 4
236
4.3.3.4-5 TDX Mains Voltage Level 4
239
4.3.3.4-6 TDX Crate - Adaptor Voltage Level 4
240
4.3.3.5-1 L/L Adaptor Test Points 4
252
4.3.3.5-2 OPTO Adaptor Test Points 4
255
4.3.3.5-3 Stat. Mux. Test Points 4
262
4.3.3.5-4 LTU Test Points 4
267
4.3.3.5-5 Adaptor Crate Layout 4
270
4.3.3.6-1 Com. Tester - VDU Setup 4
293
4.3.3.6-2 Com. Tester - MSP Setup 4
301
4.3.3.6-3 Com. Tester - PTP/R Setup 4
312
4.3.3.6-4a Com. Tester - PTP/R Programming 4
313
4.3.3.6-4b Com. Tester - PRP/R Programming 4
314
4.4.1.5.1-1 Thermostat Removal Procedure 4
326
4.4.1.5.1-2 Temperature Sensor Removed 4
326
4.4.2.4-1 MMD Cover Removal 4
333
4.4.2.4-2 Drive Motor Lock screw 4
334
4.4.2.4-3 Actuator Shipping Lock 4
335
4.4.2.4-4 Spindle Lock and Ground Spring 4
335
4.4.2.5-1 SMD Front 4
338
4.4.2.5-2 Slide Assembly Parts Location 4
339
4.4.2.5-3 SMD Locks 4
341
4.4.4.4-1 TDX Outlet 4
350
4.4.8.1-1 Rack Gaskets 4
354
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F̲i̲g̲u̲r̲e̲ T̲i̲t̲l̲e̲
P̲a̲g̲e̲
4.5.1-1 CCA CR8089M 4
361
4.5.1-2 CPU/CACHE CR8003M 4
363
4.5.1-3 Fan Unit CR8105M 4
365
4.5.1-4 MAP CR8020M 4
367
4.5.1-5 MBT CR8055M 4
371
4.5.1-6 MIA CR8071M 4
373
4.5.1-7 Power Supply CR8050M 4
375
4.5.1-8 PU/CU Crate CR8125M 4
377
4.5.1-9 RAM CR8016M 4
379
4.5.1-10 STI CR8021M 4
381
4.5.1-11 TIA CR8073M 4
383
4.5.1-12 TSP CR8142M 4
385
4.5.2-1 CIA CR8081M 4
387
4.5.2-2 CUCP CR8042M 4
389
4.5.2-3 DCA CR8084M 4
391
4.5.2-4 DISK CTRL CR8044M 4
393
4.5.2-5 DISK DRIVE MMD 4
395
4.5.2-6 DISK DRIVE SMD 4
397
4.5.2-7 FLOPPY DISK, FD 4
399
4.5.2-8 LIA-N CR8082M 4
401
4.5.2-9 LTU CR8066M 4
405
4.5.2-10 SFA CR8087M 4
409
4.5.2-11 ST FD CTRL CR8047M 4
411
4.5.3-1 CCBA CR8091M 4
413
4.5.3-2 WCA CR8076M 4
415
4.5.3-3 WPU (LTU) CR8066M 4
417
4.5.3-4 WP Crate CR8115M 4
421
4.5.4-1 Adaptor Power Supply CR1102A 4
423
4.5.4-2 BSM-X CR1074S 4
425
4.5.4-3 FAN UNIT CR8105S 4
427
4.5.4-4 LTUX-S CR1060S 4
429
4.5.4-5 Outlet CR2510 4
433
4.5.4-6 Power Supply CR8022S 4
435
4.5.4-7 TDX Crate CR1081S 4
437
4.5.4-8 TDX CTRL CR1070 4
439
4.5.4-9 TSP CR1103S 4
441
4.5.5-1a Back Panel (BP) 4
443
4.5.5-1b BP#1 Adaptor Crate 4
444
4.5.5-1c BP#2 Adaptor Crate 4
445
4.5.5-1d BP LTUX-STAT.MUX 1 Interface 4
446
4.5.5-1e BP#1 Remote Term STAT.MUX. -
OPTO T/R Interface 4
447
4.5.5-1f BP#2 Remote Term STAT.MUX. -
OCR/LSM Interface 4
448
4.5.5-1g BP#1 Optional Adaptor Crate 4
449
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F̲i̲g̲u̲r̲e̲ T̲i̲t̲l̲e̲
P̲a̲g̲e̲
4.5.5-2a L/L Adaptor 4 Channels 4
451
4.5.5-2b L/L Adaptor LTUX-S/PTP/R Interface 4
452
4.5.5-2c L/L Adaptor LTUX-S - TRC/Point to Point
Interface 4
453
4.5.5-2d L/L Adaptor Remdote Term. STAT. MUX. -
OCR Interface 4
454
4.5.5-2e L/L Adaptor Remote Term STAT. MUX. -
VDU/MSP Interface 4
455
4.5.5-3a L/L Adaptor 1 Channel 4
457
4.5.5-3b L/L Adaptor LTU/SCARSII/ACCIS Interface 4
458
4.5.5-3c L/L Adaptor LTU/Collocated TARE Interface 4
459
4.5.5-3d L/L Adaptor LTU/Remote TARE Interface 4
460
4.5.5-3e L/L Adaptor LTUX-S/OCR Interface 4
461
4.5.5-4 TARE Modem 4
463
4.5.5-5a OPTO T/R CR 80109 4
467
4.5.5-5b OPTO WDP/VDU and MSP Interface 4
468
4.5.5-5c OPTO Remote Term STAT.MUX. -
VDU/MSP Interface 4
469
4.5.5-5d OPTO LTUX-S - VDU/MSP Interface 4
470
4.5.5-6a OPTO MSP 4
473
4.5.5-6b OPTO MSP Straps Settings 4
474
4.5.5-7a OPTO VDU 4
477
4.5.5-7b OPTO VDU Main Site 4
478
4.5.5-7c OPTO VDU Remote Site 4
479
4.5.5-8 Statistical Multiplexer 4
481
4.5.6-1 Mains Switch 4
485
4.5.7-1a Delta Data, VDU 4
487
4.5.7-1b VDU, Option Menu 4
488
4.5.7-1c VDU, Split Menu 4
489
4.5.7-1d Maint.Pos.VDU - Configuration Menu 4
490
4.5.7-1e Operator VDU -Configuration Menu 4
491
4.5.8-1 Medium Speed Printer, MSP 4
493
4.5.9-1a Paper Tape Puncher/Reader, PTP/R 4
497
4.5.9-1b PTP/R ARC Strap Settings 4
498
4.7.1-1 Offline M&D Tests, Overview 4
504
5.2-1 Failure Report 5
003
6.1.1-1 CAMPS Logbook 6
002
6.2.1-1 CAMPS Failure Report 6
005
6.3.2-1 Field Change Notice, Front Page 6
013
6.3.2-2 Field Change Notice, Rear Page 6
014
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L̲I̲S̲T̲ ̲O̲F̲ ̲T̲A̲B̲L̲E̲S̲
F̲i̲g̲u̲r̲e̲ T̲i̲t̲l̲e̲
P̲a̲g̲e̲
3.2-1 Preventive Maintenance Schedule 3
002
4.1-1 Overview of the corrective
maintenance tasks 4
002
4.3.2-1 System Troubleshooting Tree 4
018
4.5.1-1 CCA Controls, Indicators 4
360
4.5.1-2 CPU/CACHE Controls, Indicators 4
362
4.5.1-3 FAN UNIT Controls, Indicators 4
364
4.5.1-4 MAP Controls, Indicators 4
366
4.5.1-5 MBT Controls, Indicators 4
370
4.5.1-6 MIA Controls, Indicators 4
372
4.5.1-7 POW SUPP Controls, Indicators 4
374
4.5.1-8 PU Crate Controls, Indicators 4
376
4.5.1-9 RAM 512K Controls, Indicators 4
388
4.5.1-10 STI Controls, Indicators 4
389
4.5.1-11 TIA Controls, Indicators 4
382
4.5.1.12 TSP Controls, Indicators 4
384
4.5.2-1 CIA-A/B Controls, Indicators 4
386
4.5.2-2 CUCP Controls, Indicators 4
388
4.5.2-3 DCA Controls, Indicators 4
390
4.5.2-4 DISK CTRL Controls, Indicators 4
392
4.5.2-5 MMD DISK Controls, Indicators 4
394
4.5.2-6 SMD DISK Controls, Indicators 4
396
4.5.2-7 FD DRIVE Controls, Indicators 4
398
4.5.2-8 LIA-N Controls, Indicators 4
400
4.5.2-9 LTU Controls, Indicators 4
404
4.5.2-10 SFA Controls, Indicators 4
408
4.5.2-11 ST FD CTRL Controls, Indicators 4
410
4.5.3-1 CCBA Controls, Indicators 4
412
4.5.3-2 WCA Controls, Indicators 4
414
4.5.3-3 WPU Controls, Indicators 4
416
4.5.3-4 WD CRATE Controls, Indicators 4
420
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L̲I̲S̲T̲ ̲O̲F̲ ̲T̲A̲B̲L̲E̲S̲
T̲a̲b̲l̲e̲ T̲i̲t̲l̲e̲ P̲a̲g̲e̲
4.5.4-1 ADAP Pow Sup Controls, Indicators 4
422
4.5.4-2 BSM-X Controls, Indicators 4
424
4.5.4-3 S-FAN UNIT Controls, Indicators 4
426
4.5.4-4 CTUS-S Controls, Indicators 4
428
4.5.4.5 OUTLETS Controls, Indicators 4
432
4.5.4-6 S-POW SUPP Controls, Indicators 4
434
4.5.4-7 TDX Crate Controls, Indicators 4
436
4.5.4-8 TDX CTRL Controls, Indicators 4
438
4.5.4-9 TSP Controls, Indicators 4
440
4.5.5-1 Back Panel Controls, Indicators 4
442
4.5.5-2 L/L Adap 4 CH Controls, Indicators 4
450
4.5.5-3 L/L Adap 1 CH Controls, Indicators 4
456
4.5.5-4 Modem Controls, Indicators 4
462
4.5.5-5 OPTO Controls, Indicators 4
466
4.5.5-6 OPTO MSP Controls, Indicators 4
472
4.5.5-7 OPTO VDU Controls, Indicators 4
476
4.5.5-8 STAT MUX Controls, Indicators 4
480
4.5.6-1 Mains Switch Controls, Indicators 4
484
4.5.7-1 VDU Controls, Indicators 4
486
4.5.8-1 MSP Controls, Indicators 4
492
4.5.9-1 PTP/R Controls, Indicators 4
496
7.2-1 Standard Tools 7
001
7.3-1 Standard Test Equipment 7
003
7.4-1 Special Tools 7
004
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L̲I̲S̲T̲ ̲O̲F̲ ̲A̲B̲B̲R̲E̲V̲I̲A̲T̲I̲O̲N̲S̲
The following lists the abbreviations as used throughout
in the maintenance manual.
M̲n̲e̲m̲o̲n̲i̲c̲s̲ E̲x̲p̲l̲a̲n̲a̲t̲i̲o̲n̲
A/D Analog/Digital
ASPL Approved Spare Parts List
BPJF Black Panel Junction Field
BSM-X Bus Switching Module
CCA Crate Configuratioan Adaptor
CCIS Command & Control Information System
CCW Counter Clock Wise
CIA Crate Interface Adaptor
CNFG Configuration
CCB Configuration Control Bus
CPU Central Processor Unit
CR Carriage Return
CRAS Christian Rovsing A/S
CRC Cyclic Redundancy Check
CSSI CAMPS Software Support Installation
CUCP Channel Unit Control Panel
CW Clock Wise
DAMOS Dual Advanced Multiprocessor Operating
System
DCA Disk Control Adaptor
DEMUX Demultiplexer
ECO Engineering Change Order
ECP Engineering Change Proposal
EDCN Engineering Design Change Notice
EMI Electro-Magnetic Interference
FCN Field Change Notice
FC Floppy disk
H/W Hardware
IDF Intermediate Distribution Frame
ILS Integrated Logisltics Support
I/O Input/Output
ISCC Integrated Systems Support Centre
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M̲n̲e̲m̲o̲n̲i̲c̲s̲ E̲x̲p̲l̲a̲n̲a̲t̲i̲o̲n̲
LIA-N Line Interface Adaptor
LTU Line Termination Unit
LTUX-S Line Termination Unit for TDX
MBT Main Bus Termination
M&D Maintenance & Diagnostics
MDF Main Distribution Frame
MFG P/N Manufacturer's Parts Number
MGMT Management
MIA Map Interface Adaptor
MSP Medium Speed Printer
MTTR Mean Time To Repair
MUX Multiplexer
NAK Negative Acknowledge
NCB Network Configuration Board
NICS NATO Integrated Communication System
OCR Optical Character Reader
OEM Original Equipment Manufacturer
OJT On Job Training
OMDT OPTO MUX/DEMUX Transceiver
OSC Operational Support Centre
PCT Percent
PL Parts List
PSU Power Supply Unit
PU Processor Unit
QA Quality Assurance
R&M Reliability & Maintainability
RAM Random Access Memory
RPJF Red Panel Junction Field
RSPL Recommended Spare Parts List
RST Resident Site Technician
SCARS Status Control and Reporting System
SE System Engineering
SPA Site Provisional Acceptance
SPDCN Spare Part Design Change Notice
SS&C System Status & Controller
STI Supra-bus & TDX Interface
S/W Software
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M̲n̲e̲m̲o̲n̲i̲c̲s̲ E̲x̲p̲l̲a̲n̲a̲t̲i̲o̲n̲
TARE Telegraph and Relay Equipment
TBD To Be Defined
TDX Telecommunication Data Exchange
TE Test Equipment
TIA TDX Interface Adaptor
TRC Tape Relay Center
TR/REC Transceiver/Reciever
UM Unit Mapping
VDU Visual Display Unit
WD Watchdog Crate Adaptor
WDP Watchdog Processor
WPU Watchdog Processor Unit
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1 I̲N̲T̲R̲O̲D̲U̲C̲T̲I̲O̲N̲
1.1 S̲C̲O̲P̲E̲
This manual is the reference manual for the complete
maintenance of a CAMPS site. It contains a full description
of the preventive maintenance, the corrective maintenance
tasks, and explains in detail the Failure Reporting
System.
1.2 M̲A̲I̲N̲T̲E̲N̲A̲N̲C̲E̲ ̲M̲A̲N̲U̲A̲L̲,̲ ̲O̲V̲E̲R̲V̲I̲E̲W̲
In addition to this present section, the maintenance
manual is divided into 7 sections, each covering a
well defined part of the CAMPS equipment site maintenance.
The contents of the sections are described shortly
below:
The Introduction (Section 1) presents the scope and
the maintenance concept.
The Operating Procedures (Section 2) contains a reference
only, to a separate document: the MAINTENANCE POSITION
OPERATION MANUAL.
The Preventive Maintenance (Section 3) describes the
scheduled preventive maintenance to be carried out
on the central and peripheral equipment.
The Corrective Maintenance (Section 4) describes the
actions to be carried out from the moment where an
error is detected and to the moment where the equpment
is brought back to normal operation.
The S/W Maintenance Procedures (Section 5) presents
the multiple tasks at site level, i.e. patching, new
S/W loading, memory dumps, etc.
The Failure Reporting System (Section 6) contains a
description of the paperwork at site level.
The Tools and Test Equipment (Section 7) lists the
tools and test equpment required for site maintenance.
1.3 P̲H̲Y̲S̲I̲C̲A̲L̲ ̲D̲E̲S̲C̲R̲I̲P̲T̲I̲O̲N̲ ̲A̲N̲D̲ ̲L̲A̲Y̲O̲U̲T̲
The equipment of a CAMPS room is shown in Figure 1.3-1.
All Main Sites are equipped with:
a) Two 3 bay rack assemblies: The computer racks (rack
A, B, C) and the line termination racks (rack D,
E, F). Depending on the connectivity of the CAMPS
Remote Terminals, an extra line termination rack
(G) is installed.
b) A Maintenance Position, equipped with a Visual
Display Unit (VDU) and a Medium Speed Printer (MSP)
located at the position, and a dual floppy disk
station placed in rack B.
c) A storage cabinet containing offline disk packs,
spares, tools and test equipment.
d) A number of supervisory positions, each equipped
with a Visual Display Unit and a Medium Speed Printer.
A number of users are situated outside the CAMPS room,
each equipped with a Visual Display Unit (VDU) and
some with a Medium Speed Printer (MSP) also.
Figure 1.3-1…01…A CAMPS Main Site
1.4 E̲Q̲U̲I̲P̲M̲E̲N̲T̲ ̲C̲O̲N̲F̲I̲G̲U̲R̲A̲T̲I̲O̲N̲
The CAMPS H/W Configuration for the Main Site equipment
is shown in Figure 1.4-1.
From a corrective maintenance point of view it is important
that the system is broken down into well-defined subsystems.
The isolation of a detected error to a subsystem is
the first step when tracing an error to a replaceable
module/unit.
The subsystems are:
a) Processor Unit Subsystem
b) Channel Unit Subsystem
b) Watchdog Processor Subsystem
d) TDX-Subsystem
e) Distribution Equipment Subsystem
Each of the subsystems are described in section 4.3.2.
The CAMPS H/W Assembly Breakdown (Doc.No. CPS/SDS/017)
identifies the physical location of the replaceable
parts of the CAMPS equipment and their interconnections.
The CAMPS Installation Manual (Doc. No. CPS/INM/---)
and the attached As-Built drawings provide information
about the installation and integration of the CAMPS
equipment.
Figure 1.4-1…01…CAMPS Hardware Configuration
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…02… …02…
2 O̲P̲E̲R̲A̲T̲I̲N̲G̲ ̲P̲R̲O̲C̲E̲D̲U̲R̲E̲S̲
The normal operating procedures are executed by using
a so called menu system.
A description of the access to the menus as well as
the subsequent dialogue is described in the MAINTENANCE
POSITION OPERATION MANUAL. Doc.No. CPS/OPM/005.
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3 P̲R̲E̲V̲E̲N̲T̲I̲V̲E̲ ̲M̲A̲I̲N̲T̲E̲N̲A̲N̲C̲E̲
3.1 I̲N̲T̲R̲O̲D̲U̲C̲T̲I̲O̲N̲
This section contains all information and references
necessary to perform the required preventive maintenance
(PM) routines. Procedures in this section assumes the
reader is familiar with the information provided in
the referenced manuals listed in sec. 3.3.
The prime objective of any preventive maintenance activity
is to provide maximum equipment availability to the
user. Unless a preventive maintenance operation can
reduce down-time, it is unnessary.
Electronic equipment is relatively free from preventive
maintenance. Equipment with electro-mechanical parts
must, however, frequently be examined to ensure optimum
operation, as outlined in the procedures and objectives
of the preventive maintenance described in this section.
3.2 P̲R̲E̲V̲E̲N̲T̲I̲V̲E̲ ̲M̲A̲I̲N̲T̲E̲N̲A̲N̲C̲E̲ ̲S̲C̲H̲E̲D̲U̲L̲E̲
Table 3.2-1 provides the preventive maintenance index.
The index consists of 8 levels of maintenance based
on a calendar period. The index assumes that the equipment
is installed in a computer room environment, and as
such has scheduled maintenance consistent with this
fact. The main factor in setting maintenance intervals
is the cleanliness of the installation site.
her inds`ttes table 3.2-1
3.3 P̲R̲E̲V̲E̲N̲T̲I̲V̲E̲ ̲M̲A̲I̲N̲T̲E̲N̲A̲N̲C̲E̲ ̲(̲P̲M̲)̲ ̲P̲R̲O̲C̲E̲D̲U̲R̲E̲S̲
Visual inspection is the first step in every scheduled
maintenance operation. Always look for corrosion, dirt,
lint, wear, binding, and loose connections. Correcting
these items during PM may save downtime later.
3.3.1 D̲a̲i̲l̲y̲ ̲P̲r̲e̲v̲e̲n̲t̲i̲v̲e̲ ̲M̲a̲i̲n̲t̲e̲n̲a̲n̲c̲e̲ ̲S̲c̲h̲e̲d̲u̲l̲e̲
E̲q̲u̲i̲p̲m̲e̲n̲t̲/̲I̲t̲e̲m̲ T̲a̲s̲k̲ R̲e̲m̲a̲r̲k̲s̲/̲R̲e̲f̲e̲r̲e̲n̲c̲e̲
̲M̲a̲n̲u̲a̲l̲
MSP Wipe down Tracor User Manual
the assem- Doc.No. CPS/OPM/009
bly case Section 4.2
3.3.2 W̲e̲e̲k̲l̲y̲ ̲P̲r̲e̲v̲e̲n̲t̲i̲v̲e̲ ̲M̲a̲i̲n̲t̲e̲n̲a̲n̲c̲e̲ ̲S̲c̲h̲e̲d̲u̲l̲e̲
E̲q̲u̲i̲p̲m̲e̲n̲t̲/̲I̲t̲e̲m̲ T̲a̲s̲k̲ R̲e̲m̲a̲r̲k̲s̲/̲R̲e̲f̲e̲r̲e̲n̲c̲e̲
̲M̲a̲n̲u̲a̲l̲
MSP Clean print Tracor User Manual
head trans- Doc.No. CPS/OPM/009
port Section 4.2
PTP/R Clean accu- PTP/R Instruction
mulated Manual
dirt and Doc.No. CPS/TCM/026
paper dust Section 4
3.3.3 M̲o̲n̲t̲h̲l̲y̲ ̲P̲r̲e̲v̲e̲n̲t̲i̲v̲e̲ ̲M̲a̲i̲n̲t̲e̲n̲a̲n̲c̲e̲ ̲S̲c̲h̲e̲d̲u̲l̲e̲
E̲q̲u̲i̲p̲m̲e̲n̲t̲/̲I̲t̲e̲m̲ T̲a̲s̲k̲ R̲e̲m̲a̲r̲k̲s̲/̲R̲e̲f̲e̲r̲e̲n̲c̲e̲
̲M̲a̲n̲u̲a̲l̲
Racks Clean Filters Technical Manual for
EMI/RFI Doc.No.
CPS/TCM/018, Section
3.4
3.3.4 T̲w̲o̲ ̲M̲o̲n̲t̲h̲l̲y̲ ̲P̲r̲e̲v̲e̲n̲t̲i̲v̲e̲ ̲M̲a̲i̲n̲t̲e̲n̲a̲n̲c̲e̲ ̲S̲c̲h̲e̲d̲u̲l̲e̲
E̲q̲u̲i̲p̲m̲e̲n̲t̲/̲I̲t̲e̲m̲ T̲a̲s̲k̲ R̲e̲m̲a̲r̲k̲s̲/̲R̲e̲f̲e̲r̲e̲n̲c̲e̲
̲M̲a̲n̲u̲a̲l̲
SMD Head CDC Storage Module
dusting Drive Hardware
using super Maintenance Manual
dust remover Vol.1 Doc.No.
CPS/TCM/010
Section 2B
3.3.5 Q̲u̲a̲r̲t̲e̲r̲l̲y̲ ̲P̲r̲e̲v̲e̲n̲t̲i̲v̲e̲ ̲M̲a̲i̲n̲t̲e̲n̲a̲n̲c̲e̲ ̲S̲c̲h̲e̲d̲u̲l̲e̲
E̲q̲u̲i̲p̲m̲e̲n̲t̲/̲I̲t̲e̲m̲ T̲a̲s̲k̲ R̲e̲m̲a̲r̲k̲s̲/̲R̲e̲f̲e̲r̲e̲n̲c̲e̲
̲M̲a̲n̲u̲a̲l̲
MMD Clean pri- No preventive mainte-
mary nance is specified.
filter It is, however, re-
commended that the
primary filter is
cleaned at a quarterly
frequency. The primary
filter removal procedure
is described in CDC
H/W Maintenance Manual
Doc.No. CPS/TCM/009,
Section 2B.
Frequency Cleaning and ABACUS Technical
Stabilizer Inspection Manual Doc.No.
CPS/TCM/012,
Section 5.2
Paper Tape Lubricate and PTP/R Instruction
Puncher/Reader grease rat- Manual Doc.No.
gears pawls CPS/TCM/026
punch assem- Section 4
bly and aram-
tures
CR80 S- and Clean Filters Refer to CPS/SDS/017
D-Fan CAMPS H/W Assembly
Breakdown Figure 3.1-2
for location of Fan
Units.
3.3.6 B̲i̲a̲n̲n̲u̲a̲l̲l̲y̲ ̲P̲r̲e̲v̲e̲n̲t̲i̲v̲e̲ ̲M̲a̲i̲n̲t̲e̲n̲a̲n̲c̲e̲ ̲S̲c̲h̲e̲d̲u̲l̲e̲
E̲q̲u̲i̲p̲m̲e̲n̲t̲/̲I̲t̲e̲m̲ T̲a̲s̲k̲ R̲e̲m̲a̲r̲k̲s̲/̲R̲e̲f̲e̲r̲e̲n̲c̲e̲
̲M̲a̲n̲u̲a̲l̲
SMD Cleaning, CDC SMD
primary fil- H/W Maintenance Manual
ter, clean Doc.No. CPS/TCM/010
shroud and Vol. 1, Section 2B
spindle clean
and lubricate
lock shaft, in-
spect and clean
rails and bear-
ings .
Check power sup-
ply output.
3.3.7 A̲n̲n̲u̲a̲l̲l̲y̲ ̲P̲r̲e̲v̲e̲n̲t̲i̲v̲e̲ ̲M̲a̲i̲n̲t̲e̲n̲a̲n̲c̲e̲ ̲S̲c̲h̲e̲d̲u̲l̲e̲
E̲q̲u̲i̲p̲m̲e̲n̲t̲/̲I̲t̲e̲m̲ T̲a̲s̲k̲ R̲e̲m̲a̲r̲k̲s̲/̲R̲e̲f̲e̲r̲e̲n̲c̲e̲
̲M̲a̲n̲u̲a̲l̲
SMD Check head CDC SMD H/W Maintenance
alignment Manual, Doc.No.
using the CPS/TCM/010,
Field Test Vol. 1
Unit (FTU) Section 2B
FD Replace R/W Shugarts Assy
head load pad SA 800/801 Maintenance
Manual, Doc.No. CPS/TCM/013
Section 3
CR80 S and Inspect fan Section 3.4.1
D Fan replace fil- describes the
ter. inspection
procedure of
the S and D fan.
3.3.8 B̲i̲e̲n̲n̲i̲a̲l̲ ̲P̲r̲e̲v̲e̲n̲t̲i̲v̲e̲ ̲M̲a̲i̲n̲t̲e̲n̲a̲n̲c̲e̲ ̲S̲c̲h̲e̲d̲u̲l̲e̲
E̲q̲u̲i̲p̲m̲e̲n̲t̲/̲I̲t̲e̲m̲ T̲a̲s̲k̲ R̲e̲m̲a̲r̲k̲s̲/̲R̲e̲f̲e̲r̲e̲n̲c̲e̲
̲M̲a̲n̲u̲a̲l̲
SMD Replace CDC SMD H/W
absolute Maintenance Manual
filter Vol. 1, CPS/TCM/010
Section 2B.
3.4 C̲H̲E̲C̲K̲ ̲A̲N̲D̲ ̲A̲D̲J̲U̲S̲T̲M̲E̲N̲T̲S̲
Test and adjustments, seen from a preventive maintenance
point of view, are limited and shall always be kept
to a minimum on equipment that is operating satisfactorily.
Accordingly only Power Supply check on the SMD and
Head Alignment check on SMD and floppy disks are recommended
with the intervals outlined in table 3.2-1.
Refer to CDC SMD Hardware Maintenance Manual, section
2C for test and adjustment.
Refer to SA 800/801 Diskette Storage Drive Maintenance
Manual section 4.11 for Check and Adjustments.
3.4.1 I̲n̲s̲p̲e̲c̲t̲ ̲S̲-̲ ̲a̲n̲d̲ ̲D̲-̲F̲a̲n̲ ̲P̲r̲o̲c̲e̲d̲u̲r̲e̲
3.4.1.1 S̲-̲F̲a̲n̲s̲
Refer to CPS/SDS/017 CAMPS Hardware Assembly Breakdown
Figure 3.1-2 for the location of the S-Fan units.
Gain access to the filter cushions by removing the
front plate.
Remove excess dust and lint from filters by vacuuming.
If filters are extremely dirty or linted, remove filter,
flush out with water, and wring out to dry.
3.4.1.2 D̲-̲F̲a̲n̲s̲
Refer to CPS/SDS/017 CAMPS Hardware Assembly Breakdown,
Figure 3.1-2 for the location of the D-Fan units.
Replace the D-Fan unit to be inspected with the spare
unit, following the replacement procedure outlined
in section 4.4.
Inspect the D-Fan following the steps below:
C̲A̲U̲T̲I̲O̲N̲:̲ ̲D̲O̲ ̲N̲O̲T̲ ̲T̲O̲U̲C̲H̲ ̲M̲O̲V̲I̲N̲G̲ ̲F̲A̲N̲S̲
a. Place the fan unit in a suitable work are.
b. Apply power to the upper deck of fans, by applying
power to J1 and turn on S1.
c. All 4 fans on the upper deck will now rotate CW.
A defective fan will slowly rotate CCW.
d. Turn off S1, remove the power from J1 and apply
to J2, and turn on S2. This applies power to the
lower deck of fans.
e. The upper deck of fans will start to rotate SW.
A defective fan in the lower deck will cause the
corresponding fan in the upper deck to rotate CCW.
f. Turn off S2, remove power from J2 and gain access
to the filter cushion by removing the front plate.
g. Remove excess dust and lint from filter by vacuuming.
h. If filter is extremely dirty or linted, remove
filter, flush out with water, and wring out to
dry.
i. Install the front plate and return the fan unit
as usable spare.
7 T̲O̲O̲L̲S̲ ̲A̲N̲D̲ ̲T̲E̲S̲T̲ ̲E̲Q̲U̲I̲P̲M̲E̲N̲T̲
7.1 I̲N̲T̲R̲O̲D̲U̲C̲T̲I̲O̲N̲
This section contains a list of recommended tools and
test equipment necessary for maintenance.
7.2 S̲T̲A̲N̲D̲A̲R̲D̲ ̲T̲O̲O̲L̲S̲
Table 7.2-1 lists one set of standard multipurpose
tools with suitcase. Having 2 sets of standard tools
allow work employment at a remote site and at the main
site simultaneously
S̲T̲A̲N̲D̲A̲R̲D̲ ̲T̲O̲O̲L̲S̲
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲ ̲
LINE
̲N̲O̲ ̲ ̲ ̲ ̲ ̲N̲O̲M̲E̲N̲C̲L̲A̲T̲U̲R̲E̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲ ̲
1 Screw driver plain head, set of 6
2 Screw driver plain head, stubby
3 Screw driver offset type
4 Screw driver Phillips, set of 3
5 Screw driver Phillips, stubby
6 Screw driver offset, set of 3 double ended
7 Screw driver watchmakers, set of 6
8 Screw driver screwholding type, set of 2
9 Spline driver blade, set of 6
10 Nutdriver blade, set of 3/16" to 9/16"
11 Nutdriver blade, set of 4mm to 15mm
12 Allen hex blade set, 5/64" to 1/2"
13 Allen hex blade set, 2mm to 8mm
14 Handle ratchet and extension
15 Pliers round jaws/chain nose
16 Pliers flat nose
17 Pliers pointed nose
18 Pliers bent nose
19 Pliers circlip internal
20 Pliers circlip external
21 Pliers diagonal cutting
22 Pliers diagonal cutting, miniature
23 Pliers utility 10"
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲ ̲
Table 7.2-1 (1 of 2)
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲ ̲
LINE
̲N̲O̲ ̲ ̲ ̲ ̲ ̲N̲O̲M̲E̲N̲C̲L̲A̲T̲U̲R̲E̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲ ̲
24 Wrench adjustable 6"
25 Wrench adjustable 4"
26 Wrench open ended, set of 3/16" to 9/16"
27 Wrench open ended, set of 5mm to 15mm
28 Soldering iron
29 Soldering aids
30 Solder brush
31 Desoldering aids
32 Tweezers normal action
33 Tweezers reverse action
34 Spring hook - push
35 Spring hook - pull
36 Electricians scissors
37 Electricians knife
38 Contact Burnishers
39 Alignment tool set, multipurpose
40 Flashlight
41 Feeler ganges inch, non magnetic
42 Feeler ganges metric, non magnetic
43 Hammer ball pen
44 Crimping tool w/cutter and stripper
45 Oiler long reach for instruments
46 Pin punch set 1/16" and 1/8"
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
One vacuumcleaner with a soft rubber mouthpiece is
required at each main site for preventive maintenance.
Table 7.2-1 (2 of 2)
7.3 S̲T̲A̲N̲D̲A̲R̲D̲ ̲T̲E̲S̲T̲ ̲E̲Q̲U̲I̲P̲M̲E̲N̲T̲
Table 7.3-1 lists the standard test equipment required
during performing maintenance at remote site or main
site.
All measure and monitoring devices comply with the
stability and accuracy demanded throughout the CAMPS
system.
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
Line Nomenclature Manufac- Type
QTY
No. turer No.
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
1 Recording Thermometer/
hygrometer Struers
1
2 Data Communications Tester Tektronix 834
1
3 Multimeter Fluke 8020 A
2
4 Oscilloscope Tektronix 465 B
1
5 Test Set 921-T NU DATA 921-T
1
6 Optical Multimeter PHONODYNE Model 11
XE 1
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
Table 7.3-1
7.4 S̲P̲E̲C̲I̲A̲L̲ ̲T̲O̲O̲L̲S̲ ̲A̲N̲D̲ ̲T̲E̲S̲T̲ ̲E̲Q̲U̲I̲P̲M̲E̲N̲T̲
Table 7.4-1 lists the special tools and test equipment
required during performing maintenance at main site
or remote site.
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
Line Nomenclature Manufac- Type
QTY
No. turer No.
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
1 V24 Monitor Module CR CR8011/---/---
2
2 Extender Board CR CR8059M/010-
1
3 Extender Board CR CR8057M/010-
1
4 Extender Board CR CR80107/010/-
1
5 V24 Loopback Adaptor CR CR82xxx/---/--
1
6 LIA-N Loopback Adaptor CR CR82xxx/---/--
1
7 OPTO Term. Kit CR
8 OPTO Loopback Cable CR CR82xxx/---/--
9 Disk Pack, CE80 MB CDC 000 70438700
1
10 Disk Pack, Data 80 CDC 000 70438000
1
11 Field Test Unit CDC 9967
1
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
Table 7.4-1
7.5 D̲E̲S̲C̲R̲I̲P̲T̲I̲O̲N̲ ̲O̲F̲ ̲S̲P̲E̲C̲I̲A̲L̲ ̲T̲O̲O̲L̲S̲ ̲A̲N̲D̲ ̲T̲E̲S̲T̲ ̲E̲Q̲U̲I̲P̲M̲E̲N̲T̲
This section describes in brief the purpose and application,
with reference to the appropriate manuals, use of special
tools and test equipment listed in table 7.4-1.
Items 1-8 are all used in conjunction with performing
trouble shooting on the CR equipment.
ad 1 The V24 monitor extends the V24 signal lines
from the motherboard to the front, for monitoring
and loopback purpose.
ad 2 This is the M-front module extender board.
ad 3 This is the M-adaptor module extender board.
ad 4 This is the S-front module extender board.
ad 5 The V24 lookpack adapter is called for in step
44200 in CPS/TCM/005.
ad 6 The LIA-N loopback adaptor is called for in
step 2515a in CPS/TCM/005.
ad 7 The OPTO term. kit is the site termination
kit for on-site repair.
ad 8 The OPTO loopback cable is a common loopback
cable used to test any OPTO module.
Items 9-11 are all tools and equipment called out for
during performance of off-line maintenance. Refer to
MMD Hardware Maintenance Manual section 2 and SMD Hardware
Maintenance Manual section 2, where items listed in
the table are called out in the specific procedures
in which they are required. The CDC 9967 FTU is a microprocessor-based
tester that simulates on-line input/output and control
functions of the disk controller. It eliminates the
need for computer-assistance in performing functional
checkout and alignment on CDC's SMD and MMD. When used
with the CE80 disk pack the FTU provides test operations
for head alignment.
