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Notes: CPS/PLN/015
Names: »1205A «
Derivation
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WangText
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…02…CPS/PLN/015
…02…JRD/810826…02……02…#
CAMPS HARDWARE PRODUCTION PLAN
…02……02…CAMPS
T̲A̲B̲L̲E̲ ̲O̲F̲ ̲C̲O̲N̲T̲E̲N̲T̲S̲
1. SCOPE ........................................
4
2. APPLICABLE DOCUMENTS .........................
5
3. TERMS AND ABBREVIATIONS ......................
6
4. PRODUCTION IMPLEMENTATIONS ...................
7
4.1 Program Management .........................
7
4.2 Quality Assurance ..........................
7
4.3 CAMPS Hardware Management ..................
8
4.4 Incoming Inspection ........................
8
4.5 Storage ....................................
8
4.6 Hardware Integratio, Test
and Verification ...........................
8
5. MANUFACTURE ..................................
10
5.1 Suppliers ..................................
10
5.2 Delivery Schedules .........................
13
5.3 Hardware Equipment Flow ....................
14
5.4 Storage ....................................
16
5.5 Deliveries from Store ......................
18
6. INTEGRATION AND TEST .........................
19
6.1 Premises ...................................
19
6.2 Replacement Module Storage .................
22
6.3 Equipment and Tools ........................
22
6.4 Verification Activities ....................
23
6.4.1 DSMT (Prototype) Hardware
Verifications ....................
23
6.4.2 Factory Acceptance Tests ...............
23
6.4.3 COMSEC In-Plant Verifications ..........
23
6.5 Integration and Test Schedules .............
23
6.6 SHAPE Verification Activities ..............
25
APPENDIX A
APPENDIX B
APPENDIX C
APPENDIX D
APPENDIX E
1̲.̲ ̲ ̲S̲C̲O̲P̲E̲
The scope of this document is to establish plans for:
- Delivery of hardware equipment, sub-assemblies
and modules to be used for integration and test.
- Integration and test of main CAMPS hardware.
A specification of the various suppliers of hardware
is given.
The schedules contained in the appendices to this document
will be updated at appropriate intervals.
Development of the site equipment items are described
in System Development Plan, CPS/PLN/002.
After integration and test, the equipment for the various
sites will be transported as described in CAMPS Transportation
Plan, CPS/PLN/007 and installed as described in CAMPS
Installation Plan, CPS/PLN/005.
2̲.̲ ̲ ̲A̲P̲P̲L̲I̲C̲A̲B̲L̲E̲ ̲D̲O̲C̲U̲M̲E̲N̲T̲S̲
CAMPS System Requirement Specification
CPS/210/SYS/001.
CAMPS System Development Plan
CPS/PLN/002.
CAMPS Acceptance Plan
CPS/PLN/012.
DSMT HW Test Specifications and Procedures
CPS/TPR/005 (to be published November 1st, 1981).
Factory Acceptance Test Specifications and Procedures
CPS/TPR/006 (to be published January 1st, 1982).
COMSEC In-plant Test Specification
CPS/TSS/002 (to be published January 1st, 1982).
Incoming Inspection Test Plan
CPS/TSP/004.
Incoming Inspection Standard
SD/STD/017.
Nonconformance Standard
SD/STD/018.
CAMPS Installation Plan
CPS/PLN/005.
CAMPS Transportation Plan
CPS/PLN/007.
3̲.̲ ̲ ̲T̲E̲R̲M̲S̲ ̲A̲N̲D̲ ̲A̲B̲B̲R̲E̲V̲I̲A̲T̲I̲O̲N̲S̲
COMSEC Communications Security
CPS CAMPS
CR Christian Rovsing A/S
DSMT Development, Software, Maintenance
and Test System
CR/ED Christian Rovsing A/S, Electronics
Division
CR/ILS Christian Rovsing A/S, Integrated and
Logistic Support
M&D Maintenance and Diagnostics
ROI-ROII-ROIII Wings of the CR Headquarter buildings
CR/SD Christian Rovsing A/S Systems Division
VDU Visual Display Unit
WP Work Package
4̲.̲ ̲ ̲P̲R̲O̲D̲U̲C̲T̲I̲O̲N̲ ̲I̲M̲P̲L̲E̲M̲E̲N̲T̲A̲T̲I̲O̲N̲
The CAMPS hardware production implementation is managed
by CR Systems Division. Integration and testing of
sub-assemblies and modules into complete functioning
systems are also carried out here. No actual hardware
manufacturing takes place in CR/SD.
The organization for production implementation is shown
overleaf in fig. 4-1.
4.1 P̲r̲o̲g̲r̲a̲m̲ ̲M̲a̲n̲a̲g̲e̲m̲e̲n̲t̲
The Program Management performs the following tasks:
- Responsibility for establishing subcontracts.
- Controlling that subcontractors fulfil their contractual
obligations and coordinate the deliveries from
each subcontractor with CAMPS Master Schedule.
4.2 Q̲u̲a̲l̲i̲t̲y̲ ̲A̲s̲s̲u̲r̲a̲n̲c̲e̲
The Quality Assurance team perform the following tasks:
- Generation of the QA plan.
- Establishing QA procedures.
- Responsibility for QA of subcontractors on the
CAMPS program.
- Establishing procedures for Problem Report processing.
- Establishing procedures for management of hardware
storage.
4.3 C̲A̲M̲P̲S̲ ̲H̲a̲r̲d̲w̲a̲r̲e̲ ̲M̲a̲n̲a̲g̲e̲m̲e̲n̲t̲
The CAMPS Hardware Management perform the following
tasks:
- Establishing detailed schedules for all the activities
necessary for production of the CAMPS equipment
as included in this document.
- Management activities necessary for the CAMPS production.
4.4 I̲n̲c̲o̲m̲i̲n̲g̲ ̲I̲n̲s̲p̲e̲c̲t̲i̲o̲n̲
The Incoming Inspection activities are described in
Incoming Inspection Test Plan, CPS/TSP/004.
4.5 S̲t̲o̲r̲a̲g̲e̲
Storage activiteis are described in section 5.4 of
this document and in Incoming Inspection Test Plan,
CPS/TSP/004.
4.6 H̲a̲r̲d̲w̲a̲r̲e̲ ̲I̲n̲t̲e̲g̲r̲a̲t̲i̲o̲n̲,̲ ̲T̲e̲s̲t̲ ̲a̲n̲d̲ ̲V̲e̲r̲i̲f̲i̲c̲a̲t̲i̲o̲n̲
Integration, Test and Verification are described in
section 6 of this document.
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
Quality Program
Assurance management
SVO GJ
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̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
CAMPS hardware
management
BHB
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̲ ̲
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̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
Incoming Storage Hardware
inspection integration,
test
and verification
OE OE BHB
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Item SD JRD
group I
CSV CSV SRA
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CSV
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TBD
Item ILS
group II TBD
…02…SRA EW
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ TBD
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
Item
group III
EW
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
Fig. 4-1
5̲.̲ ̲ ̲M̲A̲N̲U̲F̲A̲C̲T̲U̲R̲E̲
Equipment to be used by CR/SD during integration and
testing is developed and produced by CR/ED or suppliers
outside CR.
Deliveries will take place according to contracts or
order agreements between CR/SD and the various suppliers.
The equipment to be delivered is divided in three item
groups:
- Item group I: Minor mechanical parts
- Item group II: Subassemblies delivered from CR/ED
- Item group III: Peripherals, filters, racks and
frequency stabilizers.
5.1 S̲u̲p̲p̲l̲i̲e̲r̲s̲
On the following pages are given a list of equipment
and modules to be delivered by the suppliers to CR/SD.
Numbering and identification of the suppliers including
contract dates are given as well.
1. Processor Unit
Channel Unit
Watchdog Processor Unit
TDX Unit
Floppy Disk Drive
Mains Switch
Cables
Blower Units
Christian Rovsing A/S
Electronic Division
Lautrupvang 2
2750 Ballerup
Denmark
Contract Date: December 22, 1980.
2. Optical Communications Equipment:
Versitron Inc.
6310 Chillum Place, N.W.
Washington 11, D.C.
U.S.A.
Contract Date: May 5, 1981.
3. Disk Drives:
Control Data A/S
S]nder Boulevard 35
1720 Copenhagen V
Denmark
Contract Date: TBD.
4. Visual Display Unit
Delta Data Corporation
2595 Metropolitan Drive
Trevose
Pennsylvania 19047
U.S.A.
Contract Date: April 3, 1981.
5. EMI Racks:
Electronic Enclosures
6995 Airport Highway Lane
Pennsauken
New Jersey 08109
U.S.A.
Contract Date: May 1, 1981.
6. Frequency Stabilizers:
Abacus Controls Inc.
80 Readington Road
Somerville
New Jersey 08876
U.S.A.
Contract Date: June 26, 1981.
7. V24/V28 (L/L) Adapters and Interm. Dist. Fr.
Atlantic Research Corporation
5390 Cherokee Avenue
Alexandria
Virginia 22314
U.S.A.
Contract Date:July 7, 1981.
8. Medium Speed Printers
Tracor, Inc.
6500 Tracor Lane
Austin
Texas 78721
U.S.A.
Contract Date: July 11, 1981.
9. Power Line Filters:
Captor Corp.
5040 Dixie Highway
Tipp City
Ohio 45371
U.S.A.
Contract Date. July 8, 1981.
10. Paper Tape Reader and Puncher:
TBD.
11. Modems:
TBD.
12. Patch Panels
TBD
13. Tare Racks
TBD
14. Cable Channels:
Knud Wex]e A/S
Sk`ttek`ret
2840 Holte
Denmark
Contract Date. August 11, 1981.
15. Screws, nuts and washers:
H. F]ns Christensen A/S
Islevdalvej 205
2610 R]dovre
Denmark
Contract Date: July 20, 1981.
5.2 D̲e̲l̲i̲v̲e̲r̲y̲ ̲S̲c̲h̲e̲d̲u̲l̲e̲s̲
In appendix A detailed schedules are given for deliveries
from the various suppliers defined in section 5.1.
The delivery schedules are subdivided in up to four
groups where applicable:
a. Documentation
b. Hardware
c. Acceptance procedures and test reports
d. M&D programs.
For each specified delivery, two or four lines (as
applicable) are reserved. This makes it possible to
keep track of:
P Planned schedules for shipment.
A Actual (revised) schedules for shipment.
E Exit store (i.e. items used for integration).
S Stock status (number of items available from
stock).
5.3 H̲a̲r̲d̲w̲a̲r̲e̲ ̲E̲q̲u̲i̲p̲m̲e̲n̲t̲ ̲F̲l̲o̲w̲
Fig. 5.3-1 overleaf illustrates the equipment flow
from, arrival of deliveries from the suppliers, to
factory acceptance test of the finished systems.
The left side of the diagram indicates CR/SD activities
and the right side CR/ILS activities.
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲
Item group I Item group II Item group
III
̲d̲e̲l̲i̲v̲e̲r̲i̲e̲s̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲d̲e̲l̲i̲v̲e̲r̲i̲e̲s̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲d̲e̲l̲i̲v̲e̲r̲i̲e̲s̲
̲ ̲ ̲ ̲ ̲ ̲ ̲
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̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲
Inspection for Production Inspection
for
correct delivery proving test transport
damage
and transport
̲d̲a̲m̲a̲g̲e̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
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̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲
Incoming
̲i̲n̲s̲p̲e̲c̲t̲i̲o̲n̲
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̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲
Burn-in
̲w̲h̲e̲r̲e̲
̲a̲p̲p̲l̲i̲c̲a̲b̲l̲e̲
̲
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̲ ̲ ̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲ ̲
̲ ̲ ̲ ̲S̲t̲o̲r̲a̲g̲e̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲S̲t̲o̲r̲a̲g̲e̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲S̲t̲o̲r̲a̲g̲e̲
̲ ̲ ̲ ̲ ̲ ̲ ̲
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Mechanical
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̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
Integration and
̲p̲r̲e̲l̲i̲m̲i̲n̲a̲r̲y̲ ̲t̲e̲s̲t̲ ̲
̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲ ̲
Factory
̲a̲c̲c̲e̲p̲t̲a̲n̲c̲e̲ ̲t̲e̲s̲t̲ ̲ ̲
CR/SD activities CR/ILS
activities
Fig. 5.3-1
5.4 S̲t̲o̲r̲a̲g̲e̲
The various equipment and modules delivered by the
suppliers will after reception and incoming inspection
be stored in well conditioned store rooms until integration
takes place.
Fig. 5.4-1 overleaf shows a layout of the store rooms.
The total available area is approximately 480 sq. m.
Rooms A, B, C and D are at the disposal of CR/ILS.
Rooms E, F, G and H are at the disposal of CR/SD.
A 100 sq. m. room for storage of empty packing material
from sites under integration will be available.
Equipment ready for installation at the first 11 sites
must be stored lot by lot until installation takes
place.
Figure 5.4-1
5.5 D̲e̲l̲i̲v̲e̲r̲i̲e̲s̲ ̲f̲r̲o̲m̲ ̲S̲t̲o̲r̲e̲
At the start of integration of each site, the relevant
parts, modules and sub-assemblies will be delivered
from the store. The deliveries will be in accordance
with the configuration of the various sites. Configuration
disposition schedules are given in appendix B.
6̲.̲ ̲ ̲I̲N̲T̲E̲G̲R̲A̲T̲I̲O̲N̲ ̲A̲N̲D̲ ̲T̲E̲S̲T̲
Integration and test of the CAMPS hardware are performed
by CR/SD. In the following are stated the ressources
used and activities performed under this task.
6.1 P̲r̲e̲m̲i̲s̲e̲s̲
Integration and test will take place on the 1st floor
of ROIII, where an integration area is established.
To accomodate 5 systems simultaneously in process of
assembly, integration and test, the integration area
is divided into 5 sections of approximately 32 sq.
m. each. The activities in these sections are:
- A and B: Mechanical assembly.
- C, D and E: Integration, test and verification.
Utilization plans for the various sections are shown
in appendix C.
For the purpose of high temperature tests, portable
partition walls will be shifted around in turn to transform
sections C, D and E to test chamber. The requisite
temperatures will be obtained by an air conditioning
unit.
Fig. 6.1-1 shows a layout of the integration area comprising
the 5 sections.
The premises for COMSEC test and for training will
be the training room in the basement of ROI. A layout
of the installed training system is shown in fig. 6.1-2.
Figure 6.1-1 Layout of Integration Area RO III 1st Floor
(TBD)
Figure 6.1-2
6.2 R̲e̲p̲l̲a̲c̲e̲m̲e̲n̲t̲ ̲M̲o̲d̲u̲l̲e̲ ̲S̲t̲o̲r̲a̲g̲e̲
In the vicinity of the integration area will be established
a 6 to 8 sq. m. room furnished with shelves for storage
of replacement modules and parts. The door leading
to this room will be provided with a lock.
An amount of replacement modules and parts as listed
below will be kept in this room for application during
hardware integration.
2 of each CR80 standard modules
1 of each CR 80 crate
2 of each cable
2 of each line terminating modules
2 of each power supplies
1 mains switch
1 floppy disk drive
5 optical modems Camac
1 Disk drive
2 VDU's
2 medium speed printers
5 V24/V28 (L/L) adapters.
6.3 E̲q̲u̲i̲p̲m̲e̲n̲t̲ ̲a̲n̲d̲ ̲T̲o̲o̲l̲s̲
During integration and test of hardware the following
equipment, instruments and tools will be exercised:
Adjustable power generator
Transient generator
Termohygrograph
Dry bulb - wet bulb thermometer
Logic analyzer
Oscilloscope
Communication analyzer
Sound level meter
Disk drive field exerciser
Disk drive adjustment tools
Fiber optic power meter
Lab. trolleys
Tool sets
Various furniture.
Additionally, various equipment and instruments will
be provided by SHAPE for verification of crypto interfaces
and COMSEC testing.
6.4 V̲e̲r̲i̲f̲i̲c̲a̲t̲i̲o̲n̲ ̲A̲c̲t̲i̲v̲i̲t̲i̲e̲s̲
The hardware verification activities performed by SD
hardware department are as follows:
6.4.1 D̲S̲M̲T̲ ̲(̲P̲r̲o̲t̲o̲t̲y̲p̲e̲)̲ ̲H̲a̲r̲d̲w̲a̲r̲e̲ ̲V̲e̲r̲i̲f̲i̲c̲a̲t̲i̲o̲n̲
These tests shall by demonstration verify that all
hardware in the DSMT system fulfils the functional
specifications. The premises will be the integration
area in ROIII. Environmental tests are included too.
6.4.2 F̲a̲c̲t̲o̲r̲y̲ ̲A̲c̲c̲e̲p̲t̲a̲n̲c̲e̲ ̲T̲e̲s̲t̲s̲
These tests shall by demonstration verify that all
hardware for site 1-16 fulfils the functional specifications.
The premises for these tests will be the integration
area in ROIII.
6.4.3 C̲O̲M̲S̲E̲C̲ ̲I̲n̲-̲P̲l̲a̲n̲t̲ ̲V̲e̲r̲i̲f̲i̲c̲a̲t̲i̲o̲n̲
This test will be performed by purchaser on the DSMT
system. The premises for this test are the training
room in the ROI basement.
6.5 I̲n̲t̲e̲g̲r̲a̲t̲i̲o̲n̲ ̲a̲n̲d̲ ̲T̲e̲s̲t̲ ̲S̲c̲h̲e̲d̲u̲l̲e̲s̲
Integration and test schedules for the CAMPS hardware
are shown in Appendix D.
To give a clearer picture, the schedules are given
in three parts:
a. Sheets 1 to 8:
Broad schedules for actions from integration
to factory acceptance test for each system
from system 0 to system 16.
b. Sheets 9 to 11:
More detailed integration and test schedules
fitting on system 0 and the training system.
c. Sheets 12 to 14:
More detailed integration and test schedules
fitting on system 1 to 16.
To reduce the problem with varying time consumption
for trouble-shooting and repair, estimated average
time intervals for these activities are inserted in
the schedules. The intention is that the specified
time for trouble-shooting and repair can be dispersed
over the preceding activities.
For detailed information concerning verification methods,
activities and plans, refer to:
CAMPS Acceptance Plan
CPS/PLN/012.
DSMT HW Test Specifications and Procedures
CPS/TPR/005 (to be published November 1st, 1981).
Factory Acceptance Test Specifications and Procedures
CPS/TPR/006 (to be published January 1st, 1982).
COMSEC In-Plant Test Specification
CPS/TSS/002 (to be published January 1st, 1982).
6.6 S̲H̲A̲P̲E̲ ̲V̲e̲r̲i̲f̲i̲c̲a̲t̲i̲o̲n̲ ̲A̲c̲t̲i̲v̲i̲t̲i̲e̲s̲
The hardware verification activities requiring participation
of SHAPE personnel are the following:
- DSMT System Test.
- COMSEC In-Plant Test.
- Factory Acceptance Test for Sites 1 to 16.
Schedules for these activities are given in Appendix
D.
A̲P̲P̲E̲N̲D̲I̲X̲ ̲A̲
Referring to section 5.2.
Schedules for deliveries from suppliers:
1. CR Electronics Division sheet 1.1 to
1.12
2. Versitron Inc. " 2.1 to
2.3
3. Control Data " 3.1
4. Delta Data Corp. " 4.1 to
4.2
5. Electronic Enclosures " 5.1 to
5.2
6. Abacus Controls Inc. " 6.1 to
6.2
7. Atlantic Research Corp. " 7.1 to
7.3
8. Tracor Inc. " 8.1 to
8.2
9. Captor Corp. " 9.1 to
9.2
A̲P̲P̲E̲N̲D̲I̲X̲ ̲B̲
Referring to section 5.5.
Schedules for deliveries from the store according to
site configurations.
A̲P̲P̲E̲N̲D̲I̲X̲ ̲C̲
Referring to section 6.1.
Utilization plans for the sections A to E of the integration
area.
A̲P̲P̲E̲N̲D̲I̲X̲ ̲D̲
Referring to section 6.5.
Integration and test schedules.
A̲P̲P̲E̲N̲D̲I̲X̲ ̲E̲
Referring to section 6.6.
Schedules for hardware verification activities with
participation of SHAPE personnel.
